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REXROTH SYNAX200 manual available for free PDF download: Project Planning Manual
REXROTH SYNAX200 Project Planning Manual (168 pages)
Decentralized System for the Synchronization of Machine Axes
Brand:
REXROTH
| Category:
Control Systems
| Size: 3 MB
Table of Contents
Table of Contents
3
1 Determing Drive and System Configurations General
7
2 Important Directions for Use
15
Appropriate Use
15
Introduction
15
Areas of Use and Application
16
Inappropriate Use
16
3 Safety Instructions for Electric Servo Drives and Controls
17
Introduction
17
Explanations
17
Hazards by Inappropriate Use
18
General Information
19
Protection against Contact with Electrical Parts
20
Protection by Protective Low Voltage (PELV) against Electrical Shock
22
Protection against Dangerous Movements
22
Protection against Magnetic and Electromagnetic Fields During Operations and Mounting
24
Protection against Contact with Hot Parts
25
3.10 Protection During Handling and Installation
25
3.11 Battery Safety
26
3.12 Protection against Pressurized Systems
26
4 PPC Motion Control Configuration
27
Brief Description
27
Installation Dimensions
28
PPC-R01.2 and PPC-R02.2
28
Installation Dimensions of Module Carrier RMB02.2-02
29
Installation Dimensions of Module Carrier RMB02.2-04
30
Installation Instructions
31
Installing the Module Carriers
31
Arrangement of the Module Carriers
31
Installing the Modules
31
Grounding
32
Slot Addressing of the Module Carriers
33
Combination Options Module Carrier - PPC - I/O Module
34
Specifications
35
General Information
35
Power Supply
35
Digital Inputs and Outputs
35
Emc
36
Interfaces
36
Connecting the Power Supply
37
Connecting Inputs and Outputs
37
Connector Pin Assignments
38
X1 (11-Way Phoenix Female Connector)
38
PROG / COM Interface (X10, X16)
38
BT Bus (X15)
39
4.10 Motion Control Configuration When Using the PPC-R
40
5 Determining Basic Drive Configuration
41
Procedure
41
A) Definition of Precision Requirements
41
B) Selecting the Suitable Motor/Controller Combinations
42
C) Determining the Drive Configuration Labelling
42
Rotary Axes
44
Drive with Step-Down Gear and Indirect Position Detection
44
Drive with Step-Down Gears and Direct Incremental Position Detection
46
Drive with Step-Down Gear and Direct Absolute Position Detection
48
Drive with Indirect Position Detection
50
Drive with Direct Incremental Position Detection
52
Drive with Direct Absolute Position Detection
54
Linear Axes
57
Drive with Indirect Position Detection
57
Drive with Direct Incremental Position Detection
59
Drive with Direct Absolute Position Detection
61
Drive with Linear Motor and Incremental Position Detection
63
Drive with Linear Motor and Absolute Position Detection
65
6 Determining the Control-Related Plug-In Cards
67
Determining Parallel I/Os
67
Combination Options of the External I/O (Drive Internal)
68
Determining the Master Axis
69
Determining Analog Inputs
72
Master Axis Position Output
72
SSI Emulation
72
Incremental Encoder Emulation
73
Encoder Branching DGA 01.2 for Encoders with Sinusoidal Voltage Signals 1Vss
74
General
74
Terminal Diagram
75
Technical Data
76
7 Drive Configurations
79
General Informations
79
Drive Configurations DIAX03 Based on the Basic Configuration BE12
79
Drive Configurations DIAX03 Based on Basic Configuration BE32
81
Drive Configuration DIAX03 Based on Basic Configuration BE37
83
Drive Configuration DIAX03 Based on Basic Configuration BE45
85
Drive Configuration DIAX04 Based on Basic Configuration HS12
87
Drive Configuration DIAX04 Based on Basic Configuration HS32
89
Drive Configuration DIAX04 Based on Basic Configuration HS37
91
Drive Configuration DIAX04 Based on Basic Configuration HS45
93
7.10 Example
95
Motion Control Configuration
95
Drive Configuration
96
8 Set-Up SYNAX200 Ring
99
Data Transmission Via Fibre-Optics Cable
99
Optical Transmission Ring Structure
99
Constructing the Transmission Path
100
Types of Fibre-Optics Cables
100
Fibre-Optics Cable Accessories
101
Project Planning Notes
102
General Notes
102
Maximum Lengths of the Fibre-Optics Cables
102
Technical Data of Available Fibre-Optics Cables
102
General Safety Guidelines
103
Handling
103
Set-Up
104
Preparations
104
Setting Drive Address
106
Check Distortion Display
106
Clearing Errors
106
Use of Distortion Display
107
Setting the Transmission Rate
107
Setting the Optic Output Power
109
Checking the Fibre-Optics Cables
109
9 PPC Link
111
General Information
111
PPC Link with Simple Ring
112
PPC Link with Double Ring
113
Configuration Example with PPC
114
Commissioning the PPC Link
114
General Information
114
Commissioning
115
Clearing Errors
115
10 Set-Up Interfaces
117
10.1 General Information
117
10.2 Connecting the PPC
117
10.3 RS485 Link
118
11 Appendix
121
Mounting Dimensions Module Carrier RMB02.2-04
122
PPC-R01.2 and PPC-R02.2
123
Daq03.1R
124
Profibus Interface DPS01
125
INTERBUS Interface IBS03
126
Devicenet Interface DNS03
127
RME02.2-16-DC024 Input Module
128
RME02.2-32-DC024 Input Module
130
RME02.2-16-AC115 Input Module
132
RMA02.2-16-DC024-200 Output Module
134
RMA02.2-32-DC024-050 Output Module
136
RMA02.2-16-AC230-200 Output Module
138
RMA02.2-16-RE230-200 Output Module
140
11.2 Dimensional Sheet, Terminal Diagrams Drives
142
SERCOS Interface DSS02.1M
142
Input / Output Interface DEA
143
Encoder Interface DAG01.2M (Endat or SSI Interface)
145
Analog Interface with Actual Position Value Output DAE02.1M
146
Absolute Encoder Emulator DSA01.1M
147
Position Interface for Square-Wave Signals DEF01.1M
148
Encoder Interface DFF01.1M
149
High-Resolution Position Interface for Sinusoidal Signals DLF01.1M
150
Gear Wheel Encoder Interface DZF02.1M
151
Gear Wheel Encoder Interface DZF03.1M
152
Dimensional Sheet DGA01.2
153
List of Connectors and Ready-Made Cable
154
11.3 Supplementary Documentation
156
12 Index
157
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