Repak RE20 Packaging Machine Manuals

Repak RE20 Packaging Machine Manuals

Manuals and User Guides for Repak RE20 Packaging Machine. We have 1 Repak RE20 Packaging Machine manual available for free PDF download: User Manual

Repak RE20 User Manual

Repak RE20 User Manual (144 pages)

Thermoforming Packaging Machine

Brand: Repak | Category: Packaging equipment | Size: 5 MB

Table of Contents

Table of Contents

5
- Introduction
  6
- Function
  6
- Most Important Parts
  7
- Control Equipment
  8
- Technical Specifications
  9
Table of Contents

12
- General Safety Instructions
  13
- Preventive Measures and Safety Instructions
  13
- Intended Use and Use Not Recommended
  15
- Meaning of the Symbols
  16
- Safety Systems
  19
- Protection Covers
  20
- Metal Cover Plates
  21
- Side Plates
  21
- Emergency Switch
  22
- Pressure Switches
  22
- Transportation
  23
Description of the Machine

24
- Description of the Machine
  26
- Operation
  26
- Description of Machine Frame
  27
- Description of Bottom Film Unwind Unit
  28
- Film Tracking Adjustment
  28
- Bottom Unwinder
  29
- Bottom Unwinder
  30
- Jumbo Bottom Unwinder
  31
- Description of Forming Station
  32
- Forming Station Top Heating
  33
- Forming Station with Plug Assist and Pre-Heating
  33
- Forming Station with Pre-Heating
  33
- Description of Loading Area
  34
- Product Support Bars
  34
- Confirmation Station
  36
- Loading Mask
  36
- Photocell and Film Brake
  38
- Top Film Unwinding Unit
  38
- Explanations of Notions
  39
- Usage and Application of Printed Topweb
  39
- Adhesive Tape Seam
  40
- Contrast
  40
- Division, Dimensions
  40
- Print Mark
  40
- Print Mark Integrated in Print Design
  40
- Good Stretchable Packaging Material
  41
- Highly Stretchable Packaging Material
  41
- Moderate Stretchable Packaging Material
  41
- Non-Stretchable Packaging Material
  41
- Tolerance of Print Marks by Using Film Brake
  41
- Description of Sealing Station
  42
- Cross Cutting
  43
- Cross Cuttings
  43
- Flexible Film Cutter
  43
- Knife Forms
  44
- Method of Operation
  44
- Film Puncher
  46
- Method of Operation
  46
- How to Adjust the Puncher. (Fig. 3.18)
  47
- Complete-Cut Punch (Only Available for RE25!)
  48
- Complete-Cut Puncher
  48
- Method of Operation
  48
- Longitudinal Cutters
  49
- Rotary Knives
  49
- Method of Operation
  50
- Squeezing Knives
  50
- Limitations
  51
- Method of Operation
  51
- Roll and Shear Strip Cutter
  51
- How to Exchange the Cutting Units
  52
- Limitations
  52
- Method of Operation
  52
- Roll and Shear Line Cutter
  52
- Discharge Conveyor Belt
  53
- Control Cabinet
  54
- Drive Gear
  55
- Film Edge Trim Removal
  56
- Film Edge Trim Suction Unit
  56
- Film Edge Trim Rewinder
  57
- Method of Operation
  57
- Routing of Edge Trim
  57
Table of Contents

58
- Control Panel
  59
- How the Touch Screen Works
  59
- Picture Matrix
  60
- Machine Operating Menus
  61
- Read-Out Functions
  62
- Retrieval and Write Functions
  62
- Numeric Keypad
  63
- QWERTY Keypad
  63
- Switching Functions
  64
- Operator Menu
  65
- Night Position
  66
- Operator Submenu
  66
- Program Choice
  67
- Settings Menu
  68
- Operation Sequence
  69
- Language Menu
  70
- Miscellaneous Menu
  71
- Symbol Explanation
  72
- Overview Menu
  73
- Safety Guards
  74
- Main Menu
  75
- Programs
  77
- Cross Cuttings
  78
- Forming Programs
  78
- Operations
  78
- Sealing Programs
  78
- Options 1
  79
- Options 2
  80
- Temperature Settings
  81
- Forming Times
  82
- Forming Times (with Plug Assist)
  83
- Miscellaneous
  84
- Die Opening
  85
- Depth Adjustment
  86
- Leak Detection
  87
- Traject Control
  88
- Vacuum Settings
  89
- Vacuum Graphic
  90
- Vacuum Trends
  90
- Vacuum Times
  91
- Cross Cutting Times
  92
- Guillotine
  92
- Punch
  92
- In-Liner
  94
- Servo Cross Cutting
  95
- Complete Cutting
  96
- Alarms
  97
- Maintenance
  98
- Chain Cleaning
  99
- Vacuum Test
  100
- Access Code
  101
- Service
  101
Table of Contents

102
- Instructions
  103
- Operating the Machine
  103
- Preventive Measures and Safety Instructions
  103
- Emergency Switch
  105
- Turning on the Machine
  106
- General Points to be Checked
  107
- Automatic Operation
  108
- Film Infeed
  109
- Single Stroke
  110
- Emergency Stop During Film Transport
  111
- Emergency Stop When a Format Part Is Closed
  111
- Failure in the Safety Circuit
  111
- Machine Stop' Button Pressed
  111
- Re-Starting the Machine
  111
- Bottom Film
  112
- Fitting the Rolls of Film
  112
- Top Film
  114
- Setting the Photocell
  115
- Calibrate the Photocell
  116
- Operating the Machine While It Is Running
  117
- Turning the Machine off
  117
- Energy-Saving Operation
  118
Table of Contents

119
- Cleaning and Maintenance
  120
- Cleansers
  120
- Guidelines and Methods
  120
- Disinfecting and Removing Calcium Deposits
  121
- Maintenance Procedures
  121
- Washing Setting
  121
- Conveyor Chain
  126
- Maintenance Instructions
  126
- Lifting Stations
  128
- Hard Foil Stamp
  130
- Recording the Maintenance and Cleaning Logbook
  134
- Environmental Factors
  136
- Overview of Status Lines
  136
- Overview of Status Lines
  137
- Defects Affecting the Film
  139
- Explanatory List of Words
  140
- Appendix
  144

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