Renishaw RCU10 Manuals

Renishaw RCU10 Manuals

Manuals and User Guides for Renishaw RCU10. We have 1 Renishaw RCU10 manual available for free PDF download: Installation And User Manual

Renishaw RCU10 Installation And User Manual

Renishaw RCU10 Installation And User Manual (202 pages)

Quadrature compensation unit

Brand: Renishaw | Category: Power Supply | Size: 7 MB

Table of Contents

Table of Contents
6
System Overview
12
- Introduction
  13
- System Overview
  13
Compensation Functions
15
Operational Functions
19
- Selectable Parameter Tables
  19
- Compensation Buffering
  19
System Components
20
Installation Procedure Overview
22
Requirements
25
Sensors and Sensor Networks
26
- Environment Sensors
  26
- Sensor Network Connection
  27
Electrical Connections
28
- Connector Positions
  28
- Connector Functions
  29
  - J1 - 24 V DC Power
    29
  - J2 - Controller Output
    29
  - J3 - Encoder Input
    29
  - J4 - Reference Switch Port
    30
  - J7 - Auxiliary I/O
    31
  - J8 - PC Port
    32
Velocity/Resolution/Bandwidth Considerations
32
- Encoder Input Frequency
  33
- Output Frequency
  33
Referencing
35
- Signal Format and Re-Synchronisation
  35
- Referencing Options
  37
RCU10 Component Mounting
40
- RCU10-XX-XX or RCU10-PX-XX
  40
- Air Temperature Sensor
  41
- Material Temperature Sensor
  42
- Sensor Distribution Box
  43
Defining Kit Numbers
45
Kit Numbers and Part Identification
46
- RCU10 Kit Numbers (Laser Encoder Based Systems)
  46
- RCU10 Kit Numbers (Non-Laser Encoder Based Systems)
  47
Additional Components and Part Identification
48
- Hardware Installation and Initial Power-Up
  51
- RCU10 Address Set-Up
  51
- System Installation
  51
- Electrical Installation
  53
- RCU CS Settings
  53
System Configuration
54
Configuration Validation
65
Introduction
69
Safety Function Testing
69
- Encoder Error Testing
  70
- Testing Environment Sensors
  72
- Auxiliary I/O Connector Input Functions
  73
- Reference Mark Connector Function
  75
- Encoder Considerations
  76
- Integration Procedure
  77
- Making Corrections
  77
- Closing the Control Loop
  78
- Motor Drive Tuning
  78
- Referencing the System
  79
Standard Operation
81
RCU CS Status During Operation
81
- Compensation Display
  82
- Sensor Display
  83
- Diagnostics Display
  84
General Maintenance
85
Appendix A RCU10 System Specifications
87
RCU10 System Performance
87
Component Performance
89
- Compensation Unit
  89
- Air Sensor
  90
- Material Sensor
  90
- Pressure Sensor
  90
  - A.2.2 Air Sensor
    90
  - Appendix B Connector Pinout and Hardware Installation Details
    93
Introduction
93
DC Power (J1
93
- Connector Pinout
  93
- Wiring Requirements
  94
- B.2.2 Wiring Requirements
  94
Controller Output (J2
95
- Digital Feedback Signals
  95
- Connector Pinout
  95
- Wiring Requirements
  96
  - B.3.1.2 Wiring Requirements
    96
  - Analogue Feedback Signals
    97
  - Connector Pinout
    97
  - B.3.2.2 Wiring Requirements
    98
  - Connector Pinout
    98
  - Wiring Requirements
    98
  - Connector Pinout
    99
  - B.4.2 Wiring Requirements
    100
  - Wiring Requirements
    100
- Connector Pinout
  101
- Wiring Requirements
  101
Reference Switch Port (J4
101
- Connector Pinout
  102
- Wiring Requirements
  102
Auxiliary I/O (J7
102
PC Port (J8
104
- Connector Pinout
  104
- Wiring Requirements
  104
Fastlink Port
105
Sensors (J5, J6
105
- Connector Pinout
  105
- Wiring Requirements
  106
  - B.9.2 Wiring Requirements
    106
  - Appendix C RCU CS
    109
Rcu Cs
109
- Overview
  109
- Access Levels
  109
- Operating Modes
  110
- Configuration Data
  111
RCU CS Installation
112
- System Requirements
  112
- Installation Procedure
  113
- Screen Layout
  114
- Appendix D Compensation System Status Information and Diagnostics
  119
Diagnostics
119
- Process Overview
  119
Error Descriptions
120
RCU CS Information Screens
121
- Compensation System Screen
  121
- Compensation Axis Screen
  125
- Sensor Data Screen
  126
  - Individual "View Status" Screen
    127
- Diagnostics
  130
System Performance Testing
141
Extended RCU10 System Capability
149
- Extended System Capability
  149
- Extended System Status Monitoring
  149
  - Extended Status Monitoring
    149
- Axis Referencing with Extended Error Lines
  151
- Controlling Workpiece Compensation from Motion Control System Output Lines
  152
  - Introduction
    152
  - Enabling Workpiece Compensation
    152
  - Disabling Workpiece Compensation
    152
  - Suspending Workpiece Compensation
    153
  - Multiple Fixturing with Workpiece Compensation
    153
- Parameter Table Selection
  154
- Compensation Buffering
  155
- Configuration of Advanced Features
  155
RCU CS - Additional Functionality
159
- Additional RCU CS Configuration Functionality
  159
  - Saving the Configuration
    159
  - F.2 RCU CS – Additional Functionality
    159
  - Loading a Configuration
    160
  - F.2.1.2 Loading a Configuration
    160
  - Setting the PC Communication Port
    161
  - Configuring Passwords
    162
  - F.2.1.4 Configuring Passwords
    162
  - Logging in as New User
    163
  - Rebooting the RCU
    163
- Data Logging
  165
- F.2.2 Data Logging
  165
- Error Logging
  167
  - F.2.3 Error Logging
    167
  - Error Log Descriptions
    172
  - Appendix G Reference
    177
Compensation Equation Overview
177
- Encoder Compensation
  177
- Definition of Position Terms
  177
- Definition of Compensation Terms
  178
- Laser Compensation
  180
- Definition of Position Terms
  180
- Definition of Compensation Terms
  181
Air Refraction Compensation
184
Worked Example - Laser Compensation
186
- Direction Sense Setting
  186
- G.3 Worked Example – Laser Compensation
  186
- Laser Dead Path (lo
  187
- Workpiece Thermal Expansion Compensation
  187
- Machine Structure Thermal Expansion Compensation
  187
- W , T
  187
- T , wo
  187
- Wc , wo
  187
- Appendix H Test Records
  191
Installation and Configuration Checklist
191
H.2 Installation Details
192
Installation Details
192
Sensor Record/Test Sheet
194
Parameter Table Record Sheets
196

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