RC Factory EXTRA 300L Plane Manuals

RC Factory EXTRA 300L Plane Manuals

Manuals and User Guides for RC Factory EXTRA 300L Plane. We have 1 RC Factory EXTRA 300L Plane manual available for free PDF download: Service Manual

RC Factory EXTRA 300L Service Manual

RC Factory EXTRA 300L Service Manual (491 pages)

Brand: RC Factory | Category: Toy | Size: 13 MB

Table of Contents

Chapter 05 Time Limits/Maintenance Checks

39
- Table of Contents
  39
- Time Limit Components
  41
- Overhaul Schedule
  41
- Recommended Replacement Times
  42
- Time between Inspection
  43
- Scheduled Maintenance Checks
  44
- General
  44
- 25 Hour Inspection - Engine
  44
- 25 Hour Inspection - Aircraft
  44
- Unscheduled Maintenance Checks
  74
- Violent Stopping of the Engine (Propeller Strike)
  74
- Hard Landing
  74
- Engine Fire
  76
- Lightning Strike
  76
- Flightline Inspections
  77
Chapter 06

79
- General
  80
- Main Data
  81
- Main Dimensions
  81
- Wing
  81
- Elevator
  82
- Horizontal Tail
  82
- Rudder
  82
- Vertical Tail
  82
Chapter 07

85
- Balance Weight
  86
- Jacking
  86
- Hoisting Points
  87
- Shoring
  87
- Shoring the Front
  87
- Shoring the Front
  88
- Shoring the Tail
  88
Chapter 10

102
- General
  103
- Parking / Storage
  104
- Mooring
  105
- Return to Service
  106
Chapter 12

108
- General
  109
- Refueling
  110
- Replenishing
  110
- Defueling
  112
- Fuel Drains
  112
- Replenishment of Engine Oil
  112
- Oil Change
  116
- Replenishment of Brake Fluid
  117
- Tire Inflation
  119
- Exterior Cleaning
  120
- Scheduled Servicing
  120
- Engine Cleaning
  121
- Interior Cleaning
  121
- Removal of Snow and Ice
  123
- Unscheduled Servicing
  123
Chapter 20 Standard Practices - Airframe

125
- General
  126
- Standard Practices Airframe
  127
- Type of Bolts
  127
- Width Across Flats for Metric Bolts
  129
- Torque Values
  130
- Special Torque Values
  131
- Coin Tapping
  132
- Measuring Techniques
  132
- Flexible Hose
  133
- Connection Types PA Hoses
  136
- Fittings
  138
- Control Cables
  139
- Control Cables
  142
- Assembly Instruction
  144
- Assembly Instruction after Container Shipping
  144
- General
  144
Chapter 23

148
- Becker AR 3201
  149
  - Becker AR 3201 Front View
    150
- General
  149
- Speech Communication
  149
- Circuit Breaker
  151
- VHF Whip Antenna (Moba 210 FA) Becker 1A001
  151
  - Whip Antenna
    151
- Interphone (Intercom)
  153
  - Intercom-Connectors
    153
Chapter 24 Electrical Power

155
- General
  156
- DC-Generation
  157
- Battery
  158
- Alternator
  159
- Master Relay
  159
- Alternator and Accessories
  160
- Drive Belt
  162
- Alternator Pulley
  164
- Circuit Breaker
  165
- DC Electrical Load Distribution
  165
- Lever Switch
  166
- Subminiature Pushbotton Switch
  166
- Relay
  167
Chapter 25 Equipment and Furnishings

169
- Flight Compartments
  170
- Front Seat
  170
- Rear Seat
  170
- Seat Belts
  171
  - Strap Assembly
    172
  - Shoulder Strap Attachment
    173
- Aircraft Document Bag
  174
Chapter 27

176
- Figure 1
  177
  - Controls
    177
  - Figure 2
    178
  - Spacer Sleeve Displaced
    178
  - Control Surface Mounting Aid
    178
  - Figure 4
    179
  - Control Surface Deflections
    179
- General
  177
- Control Rods
  180
- Figure 5
  181
  - Control Rod Measurement
    181
  - Control Rod Identification
    181
  - Table 1
    181
  - Control Rod Measurement & Rod End Alignment
    181
  - Figure 7
    182
  - Control Rod Check Hole
    182
- Bellcranks
  183
- Figure 8
  183
  - Control Levers and Rods Removal/Installation
    183
- Figure 9
  184
  - Front Control Stick Removal/Installation
    184
- Front Control Stick
  184
- Rear Control Stick
  185
- Torque Tube
  185
- Aileron Control
  186
- Figure 10
  187
  - Aileron Control
    187
- Ailerons
  188
- Figure 11
  188
  - Neutral Position of Rear Control Stick
    188
  - Figure 12
    189
  - Trailing Edge Alignment
    189
- Figure 13
  190
  - Spade Rigging
    190
- Spades
  190
- Rudder Control
  191
- Figure 14
  192
  - Rudder Control
    192
- Rudder
  193
- Bottom Hinge Bellcranks
  194
- Bottom Hinge Bracket
  194
- Control Cable
  194
- Figure 15
  195
  - Rear Pedal Template
    195
  - Figure 16
    197
  - Front Pedal Template
    197
- Fairlead
  198
- Elevator Control
  199
- Figure 17
  200
  - Elevator and Trim Tab Control
    200
- Elevator
  201
  - Neutral Position of the Rear Control Stick
    202
  - Lath on Chord Line
    202
- Figure 20
  203
  - Trim Tab Rigging
    203
- Trim Tab
  203
Chapter 28 Fuel

206
- General
  208
  - Fuel System (Configuration 1)
    210
  - Fuel System (Configuration 2)
    211
- Storage
  212
- Acro Tank
  213
- Center Tank
  213
- Acro Tank Flop Tube
  214
  - Flop Tube Removal/Installation
    214
  - Storage (Configuration 1)
    215
  - Storage (Configuration 2)
    216
- Wing Tank Inspection Door
  217
  - Inspection Door Removal/Installation
    217
- Wing Tank Outlets
  218
  - Wing Tank Outlets Removal/Installation
    218
- Center Tank Filler Neck
  219
- Wing Tank Filler Neck
  219
- Filler Neck Sealing Lip
  220
  - Filler Neck and Sealing Lip Removal/Installation
    220
- Ventilation Line
  221
  - Distribution (Configuration 1)
    222
  - Distribution (Configuration 2)
    224
- Fuel Selector Valve and Control Rod
  225
  - Fuel Selector Valve and Control Rod (up to SN 78)
    226
  - Fuel Selector Valve and Control Rod (from SN 79)
    227
- Gascolator
  228
  - Gascolator Removal/Installation
    228
- Electrical Boost Pump
  229
  - Boost Pump Removal/Installation
    229
- Fuel Line
  230
  - Indicating (Configuration 1)
    231
  - Indicating (Configuration 2)
    233
- Fuel Quantity Indicator
  234
- Fuel Quantity Indicator (Center Tank)
  235
- Tubular Tank Unit (Center Tank)
  235
- Lever-Type Tank Unit (Wing Tank)
  236
Chapter 31 Indication \ Recording System

240
- General
  241
- Instrument and Control Panels
  242
- Rear Instrument Panel
  242
- Front Instrument Panel
  244
  - Front Instrument Panel Removal/Installation
    245
- Rear Instrument Cover
  246
  - Instrument Cover Removal/Installation
    246
- Typical Instruments
  247
  - Typical Instrument Attachments
    247
- Central Warning Systems
  248
- Stall Warning System
  248
Chapter 32 Landing Gear

250
- Landing Gear
  251
  - Wheel Rake and Toe-In
    251
- Main Landing Gear
  252
- Top Half of the Mounting Clamp
  252
  - Main Landing Gear Mounting
    253
- Tail Spring
  253
- Wheel Axis
  253
- Tail Wheel Fork Assembly
  254
  - Tail Wheel, Fork and Spring
    255
- Wheels and Brakes
  256
  - Brake System
    258
- Master Cylinder
  259
  - Master Cylinder Mounting Aid
    259
- Wheel Fairing
  260
- Tail Wheel
  262
Chapter 33 Lights

264
- Flight Compartment
  265
- Low Voltage Monitor
  265
- Exterior
  267
- Navigation/Strobe Light
  267
- Navigation/Strobe Light System
  267
- Navigation/Strobe Lights Removal/Installation
  268
- Landing Light System
  269
- Strobe Light Power Supply
  269
- Head Lamp
  270
- Landing Light
  270
- Landing Light
  271
Chapter 34

273
- General
  274
- Flight Environment Data
  275
- Pitot/Static Drain
  275
- Pitot/Static System
  275
- Pitot Tube
  276
- Pitot Tube Attachment Block
  276
- Altimeter
  277
- Airspeed Indicator
  278
- Attitude and Direction
  279
- Magnetic Compass
  279
- Turn and Bank Indicator
  280
- Dependent Position Determining
  281
- Transponder
  281
Chapter 51 Standard Practices and Structures - General

283
- Access Panel Identification
  284
- General
  284
- Figure 1
  285
  - Access Panel Identification
    285
- Damage Classification
  287
- Investigation
  287
- Repair Criteria and Limits
  288
- Composite Parts
  289
- Materials
  289
- Metal Components
  292
- Aluminium Components
  294
- Control Surface Balancing
  296
- Figure 2
  296
  - Balancing Mandrels
    296
  - Figure 3
    298
  - Determination of Control Surface Moments
    298
- Weighing and Determination of Control Surface Moments
  296
- Repair of Reinforced Glass and Carbon Fibre Components
  300
- Repairs
  300
- Figure 5
  302
  - Minor Surface Damage
    302
  - Figure 6
    304
  - Curing Cycle Resin L20/SL
    304
  - Level Sanding of Surrounding Area
    304
  - Damage of Complete Sandwich
    304
- Repair of Sandwich Material
  302
- Repair of Laminates
  307
- Figure 9
  309
- Repair of Spars
  311
- Structural Repair of Steel Components
  312
- Painting of Composite Parts
  313
- Aluminium and Steel Components Refinishing
  314
- Figure 10
  317
  - Empennage Attachment Bushings
    317
  - Figure 11
    320
  - Wing Main Spar Attachment Flange Bushings
    320
- Re-Bonding of Bushings
  317
Chapter 55

342
- General
  343
- Horizontal Stabilizer
  344
- Elevator
  347
- Vertical Stabilizer
  348
- Rudder
  351
Chapter 57

353
- General
  354
  - Layer Sequence Wing
    355
  - Layer Sequence Wing
    357
- Wing
  358
- Wing Tip
  362
- Ailerons
  363
Chapter 71 Power Plant

375
- Cowling
  376
- Engine Mount
  378
- Shock Mounts
  380
- Air Baffles
  382
Chapter 73 Engine Fuel and Control

394
- Controlling
  395
- Throttle
  395
  - Throttle Control
    395
  - Throttle Control Cable
    396
  - Firesleeve Length
    397
- Rear Throttle Control Lever
  398
  - Throttle Control Levers
    398
  - Throttle Control Cable Rigging
    399
- Front Throttle Control Lever
  400
- Mixture
  401
  - Mixture Control
    401
- Mixture Vernier Control Cable
  402
- Fuel Pressure
  406
  - Fuel Pressure Wet Line up to SN 1302
    406
  - Fuel Pressure Wet Line from SN 1303
    407
  - Fuel Pressure Gauge
    408
- Indicating
  406
- Engine Fitting
  408
- Sense Line
  408
Chapter 77 Engine Indicating

410
- General
  411
  - Engine Sensor Locations
    411
- Power
  413
- Rpm
  413
- RPM Sensor
  413
- Tachometer
  413
- Manifold Pressure (MAP)
  414
  - Sintered Bronze Filter Location
    414
- Manifold Pressure Gauge
  414
- Sense Line
  414
- Cylinder Head Temperature (CHT)
  415
- Cylinder Head Temperature Gauge
  415
- Temperature
  415
- EGT Sensor
  416
- Exhaust Gas Temperature (EGT)
  416
- Exhaust Gas Temperature Gauge
  416
Chapter 78 Exhaust

418
- General
  419
  - Exhaust System
    421
- Exhaust Pipe
  422
- Gasket
  422
- Muffler
  422
- Heat Shield
  423
  - Heat Shield Replacement
    423
Chapter 79

425
- Christen Inverted Oil System
  426
- General
  426
- Inverted Oil System, Normal Flight
  427
- Inverted Oil System, Inverted Flight
  428
- Valve Balls
  429
- Distribution
  430
- Fittings
  430
- Flexible Hoses
  430
- Single Oil Cooler System
  431
- Dual Oil Cooler System
  432
- Indicating
  433
- Oil Pressure
  433
- Oil Pressure Sensor & Wet Line from SN 1303
  434
- Oil Pressure Sensor & Wet Line up to SN 1302
  434
- Engine Fitting
  435
- Oil Pressure Gauge
  435
- Oil Pressure Wet Line
  435
- Oil Temperature
  436
- Oil Temperature Gauge
  436
- Oil Temperature Sensor
  437
- Oil Temperature Sensor Location
  437

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