Q2 Q2A Manuals

Q2 Q2A Manuals

Manuals and User Guides for Q2 Q2A. We have 1 Q2 Q2A manual available for free PDF download: Technical Manual

Q2 Q2A Technical Manual

Q2 Q2A Technical Manual (866 pages)

Brand: Q2 | Category: Controller | Size: 85 MB

Table of Contents

Table of Contents
3
Preface and General Precautions
13
Safety Information
14
General Safety Precautions
14
Warning Label Content and Location
16
Legal Information
17
Warranty and Exclusion of Liability
17
About Registered Trademarks
17
Receiving
19
Model Number and Nameplate Check
20
Nameplate
20
How to Read Type Designations
20
Features and Advantages of Control Methods
24
Mechanical Installation
29
Safety Precautions
30
Installation Environment
33
Installation Position and Distance
34
Moving the Drive
36
Vertical Suspension
36
Horizontal Suspension
36
Remove and Reattach the Keypad
38
Remove the Keypad
38
Reattach the Keypad
38
Install the Keypad to a Control Panel or Another Device
39
Connect the Keypad from a Remote Location
39
Install Outside of Control Panel
39
Install Inside Control Panel
40
External Dimensions of Keypad
43
Removing/Reattaching Covers
44
Remove the Front Cover of Drive Models 2004 - 2211, 4002 - 4168
44
Reattach the Front Cover of Drive Models 2004 - 2211, 4002 - 4168
44
Remove the Front Cover of Drive Models 2257 - 2415, 4208 - 4675
45
Reattach the Front Cover of Drive Models 2257 - 2415, 4208 - 4675
46
Change the Drive Enclosure Type
48
Attach the Protective Cover of Drive Models 2004 - 2082, 4002 - 4060
48
Attach the Protective Cover of Drive Models 2110, 4075
49
Attach the Protective Cover of Drive Models 2138, 4089 - 4103
51
Attach the Protective Cover of Drive Models 2169 - 2210, 4140 - 4168
53
Attach the Protective Cover of Drive Models 2257 - 2313, 4208 - 4296
56
Attach the Protective Cover of Drive Models 2360, 4371
58
Installation Methods
61
Electrical Installation
65
Safety Precautions
66
Standard Connection Diagram
69
Main Circuit Wiring
72
Motor and Main Circuit Connections
72
Configuration of Main Circuit Terminal Block
73
Main Circuit Terminal Functions
76
Wire Selection
77
Main Circuit Terminal and Motor Wiring
77
Main Circuit Terminal Block Wiring
82
Control Circuit Wiring
88
Control Circuit Connection Diagram
88
Control Circuit Terminal Block Functions
89
Control Circuit Terminal Configuration
91
Wiring the Control Circuit Terminal
92
Switches and Jumpers on the Terminal Board
94
Control I/O Connections
96
Pulse Train Output (Terminal PO)
96
Set Sinking Mode/Sourcing Mode
97
Set Input Signals for MFAI Terminals AI1 to AI3
97
Set MFAI Terminal AI3 to PTC Input
98
Set Output Signals for MFAO Terminals AO1, AO2
98
Switch on Termination Resistor for Modbus Communications
99
Connect the Drive to a PC
100
External Interlock
101
Braking Resistor Installation
102
Install a Braking Resistor: ERF-Type
102
Install a Braking Resistor Unit: LKEB-Type
102
Install a Braking Unit Connection: CDBR-Type
103
Connect Braking Units in Parallel
103
Dynamic Braking Option Overload Protection
104
Drive Wiring Protection
105
Dynamic Braking Option, Motor Protection
106
Improve the Power Factor
108
Connect an AC Reactor
108
Connect a DC Reactor
108
Prevent Switching Surge
109
Decrease Noise
110
Connect a Noise Filter to the Input Side (Primary Side)
110
Connect a Noise Filter to the Output Side (Secondary Side)
110
Protect the Drive During Failures
112
Branch Circuit Protection for 200 V Class (ND)
112
Branch Circuit Protection for 200 V Class (HD)
112
Branch Circuit Protection for 400 V Class (ND)
113
Branch Circuit Protection for 400 V Class (HD)
114
Wiring Checklist
116
Motor Application Precautions
118
Precautions for Existing Standard Motors
118
Precautions for PM Motors
119
Precautions for Specialized Motors
119
Notes on the Power Transmission Mechanism
120
Startup Procedure and Test Run
121
Safety Precautions
122
User Interface Elements
123
Operator Display
124
Keypad Mode and Menu Displays
125
Start-Up Procedures
126
Flowchart A: Connect and Run the Motor with Minimum Setting Changes
126
Sub-Chart A-1: Induction Motor Auto-Tuning and Test Run Procedure
127
Sub-Chart A-2: PM Motor Auto-Tuning and Test Run Procedure
127
Sub-Chart A-3: EZ Open Loop Vector Control Test Run Procedure
129
Items to Check before Starting up the Drive
130
Check before Energizing the Drive
130
Check after Energizing the Drive
130
Keypad Operation
131
Use the HOME Screen
131
Show the Standard Monitor
132
Set Custom Monitors
132
Show Custom Monitors
133
Set the Monitors to Show as a Bar Graph
133
Show Monitors as Bar Graphs
134
Set the Monitors to Show as Analog Gauges
134
Display Monitors as an Analog Gauge
134
Set Monitoring Items to be Shown as a Trend Plot
135
Show Monitor Items as a Trend Plot
137
Change Parameter Settings
137
Examine Manual Setup Parameters
138
Save a Backup of Parameters
138
Write Backed-Up Parameters to the Drive
139
Verify Keypad Parameters and Drive Parameters
139
Delete Parameters Backed up to the Keypad
140
Check Modified Parameters
140
Restore Modified Parameters to Defaults
140
Show Fault History
141
Auto-Tuning the Drive
141
Set the Keypad Language Display
142
Set the Date and Time
142
Set Parameters Using the Q2 Wizard
143
Start Data Logging
144
Set Data to Log
144
Set Backlight to Automatically Turn off
145
Show Information about the Drive
145
Write Automatically Backed-Up Parameters to the Drive
146
Auto-Tuning
147
Precautions before Auto-Tuning
147
Auto-Tuning for Induction Motors
149
Auto-Tuning for PM Motors
151
EZ Tuning
152
Control Tuning
153
Test Run
156
Load Test Run
156
Do a No-Load Test Run
156
Actual-Load Test Run
156
Do an Actual-Load Test Run
157
Fine Tuning During Test Runs (Adjust the Control Function)
158
V/F Control and Closed Loop V/F Control
158
Open Loop Vector Control Method
158
Closed Loop Vector Control Method
160
Advanced Open Loop Vector Control Method
160
Fine-Tuning Open Loop Vector Control for PM Motors
161
Advanced Open Loop Vector Control Method for PM
162
Closed Loop Vector Control Method for PM
162
EZ Open Loop Vector Control Method
162
Test Run Checklist
164
Standards Compliance
167
Safety Precautions
168
European Standards
170
EU Declaration of Conformity
171
CE Low Voltage Directive Compliance
177
EMC Directive
190
UL Standards
199
Area of Use
199
Wire the Main Circuit Terminal Block
199
Low Voltage Wiring for Control Circuit Terminals
215
Drive Motor Overload and Overheat Protection
216
China Rohs Compliance
222
对应中国Rohs指令
223
Safe Disable Input
224
Safe Disable Specifications
224
Safety Precautions
224
Using the Safe Disable Function
225
Network Communications
231
Field Bus Network Support
232
Modbus Communications
233
Configure Master/Slave
233
Communication Specifications
233
Communication with the PLC
233
Modbus Drive Operations
235
Communications Timing
235
Message Format
236
Examples of Messages for Commands/Responses
238
Enter Command
242
Self-Diagnostics
242
Communications Data Table
243
Error Codes
257
Troubleshooting
259
Safety Precautions
260
Types of Faults, Minor Faults, Alarms, and Errors
262
List of Fault, Minor Fault, Alarm, and Error Codes
263
Faults
266
Minor Faults/Alarms
285
Parameter Setting Errors
296
Auto-Tuning Errors
301
Backup Function Operating Mode Display and Errors
305
Diagnosing and Resetting Faults
307
Fault and Power Loss Occur at the same Time
307
Fault Occurs Without Power Loss
307
Fault Reset
307
Troubleshooting Without Fault Display
308
The Parameter Settings will Not Change
308
The Motor Does Not Rotate after Entering Run Command
308
The Motor Rotates in the Opposite Direction from the Run Command
309
The Motor Rotates in Only One Direction
309
The Motor Is too Hot
309
The Correct Auto-Tuning Mode Is Not Available
310
The Motor Stalls During Acceleration or Accel/Decel Time Is too Long
310
Command
311
The Motor Speed Is Not Stable When Using a PM Motor
311
There Is too Much Motor Oscillation and the Rotation Is Irregular
311
Deceleration Takes Longer than Expected When Dynamic Braking Is Enabled
312
The Load Falls When a Brake Is Applied
312
Energized
312
Residual Current Monitoring/Detection (RCM/RCD) Trips During Run
312
Motor Rotation Causes Unexpected Audible Noise from Connected Machinery
313
Motor Rotation Causes Oscillation or Hunting
313
PID Output Fault
313
The Starting Torque Is Not Sufficient
313
The Motor Rotates after the Drive Output Is Shut off
313
The Output Frequency Is Lower than the Frequency Reference
314
The Motor Is Making an Audible Noise
314
The Motor will Not Restart after a Loss of Power
314
Periodic Inspection and Maintenance
315
Safety Precautions
316
Inspection
318
Recommended Daily Inspection
318
Recommended Periodic Inspection
318
Maintenance
321
Replace a Cooling Fan and Circulation Fan
323
Replace a Fan (Models 2018, 2021, 4007 to 4012)
323
Replace a Fan (Models 2030, 2042, 4018, 4023)
325
Replace a Fan (Models 2056, 4031, 4038)
327
Replace a Fan (Models 2070 to 2110, 4044 to 4075)
329
Replace a Fan (Models 2138 to 2313, 4089 to 4296)
331
Replace Fans (Models 2360, 2415, 4371, 4389)
334
Replace Fans (Models 4453 to 4675)
340
Replace the Drive
348
About the Control Circuit Terminal Block
348
Notes on Wiring the Main Circuit Terminal Block
348
Remove the Control Circuit Terminal Block
350
Wire a New Drive
350
Connect the Control Circuit Terminal Block
352
Replace the Keypad Battery
354
Storage Guidelines
355
Disposal
357
Safety Precautions
358
Disposal Instructions
359
Specifications
361
Drive Duty Modes
362
Model Specifications (200 V Class)
363
Model Specifications (400 V Class)
366
Drive Specifications
372
Drive Derating
375
Carrier Frequency Settings and Rated Current Values
375
Open Loop Vector Control Method
377
Altitude Derating
379
Drive Watt Loss
380
Leakage Current for Built-In Filter
384
Drive Exterior and Mounting Dimensions
385
Drive Dimensions for Open Chassis Type (IP20)
385
Drive Dimensions for Enclosed Wall-Mounted Type (UL Type 1)
395
Knock-Out Hole Dimensions (UL Type 1)
402
Peripheral Devices and Options
407
Parameter List
411
How to Read the Parameter List
412
A: Initialization
413
A1: Initialization
413
A2: Manual Selection
414
B: APPLICATION
415
B1: OPERATION MODE SELECT
415
B2: DC INJ / SHORT CKT BRAKE
416
B3: SPEED SEARCH
417
B4: TIMER
418
B5: PID CONTROL
419
B6: DWELL FUNCTION
422
B7: DROOP CONTROL
422
B8: ENERGY SAVING
422
B9: ZERO SERVO
423
C: Tuning
424
C1: Accel / Decel
424
C2: Jerk Control
424
C3: Slip Compensation
425
C4: Torque Compensation
426
C5: Asr - Speed Regulation
426
C6: Duty and Carrier
428
D: REFERENCE
429
D1: FREQUENCY REFERENCE
429
D2: REFERENCE LIMITS
430
D3: JUMP FREQUENCY
430
D4: FREQUENCY UP/DOWN
431
D5: TORQUE CONTROL
431
D6: FIELD WEAKENING / FORCING
432
D7: OFFSET FREQUENCY
432
E: Motor
433
E1: V/F Parameter Motor 1
433
E2: Motor 1 Parameters
434
E3: V/F Parameter Motor 2
434
E4: Motor 2 Parameters
435
E5: Pm Motor Settings
435
E9: Simple Vector Settings
436
F: Options
437
F1: Encoder
437
F2: Analog Input
439
F3: Digital Input
439
F4: Analog Output
440
F5: Digital Output
441
F6: Communications
441
F7: Ethernet
445
H: Terminals
448
H1: Digital Inputs
448
H2: Digital Outputs
453
H3: Analog Inputs
459
H4: Analog Outputs
461
H5: Modbus Ports
462
H6: Pulse Input Output
463
H7: Virtual Input Output
464
L: Protection
466
L1: Motor Protection
466
L2: Power Loss Ride through
466
L3: Stall Prevention
468
L4: Speed Detection
469
L5: Fault Restart
470
L6: Torque Detection
470
L7: Torque Limit
472
L8: Drive Protection
472
L9: Drive Protection 2
474
11.10 N: SPECIAL
475
N1: HUNTING PREVENTION
475
N2: AFR - AUTO FREQ REGULATION
475
N3: HIGHSLIP/OVEREXCITATION BRAKE
476
N4: ADV. OPEN LOOP VECTOR TUNING
476
N5: FEED FORWARD CONTROL
477
N6: ONLINE TUNING
477
N7: SIMPLE VECTOR TUNING
478
N8: PM MOTOR CONTROL TUNING
478
11.11 O: KEYPAD
481
O1: KEYPAD DISPLAY
481
O2: KEYPAD OPERATION
482
O3: COPY FUNCTION
483
O4: MAINTENANCE MONITORS
484
O5: DATA LOGGER
485
11.12 Q: Q2PACK PARAMETERS
486
Q1-01 to Q8-40: Q2Pack Parameters
486
11.13 R: Q2PACK JOINTS
487
R1: Q2PACK JOINTS
487
11.14 T: Autotuning
488
T0: Tune Mode
488
T1: Induction Motor
488
T2: Pm Motor
489
T3: Asr
490
T4: Simple Vector
490
11.15 U: Monitors
491
U1: Status
491
U2: Fault
493
U3: Fault History
494
U4: Maintenance
495
U5: Pid
498
U6: Advanced
499
U8: Q2Pack Monitors
500
11.16 A1-02 [Control Method] Dependent Parameters
502
11.17 E1-03 [V/F Pattern Selection] Dependent Parameters
505
E3-01 [M2 Control Method Selection] Dependent Parameters
507
11.19 Defaults by Drive Model and Duty Rating ND/HD
508
Class
508
11.20 Parameters Changed by PM Motor Code Selection
515
Yaskawa SSR1 Series IPM Motors (Derated Torque)
515
Yaskawa SST4 Series IPM Motors (Constant Torque)
520
Parameter Details
527
A: Initialization
528
A1: Initialization
528
A2: Manual Selection
533
B: APPLICATION
535
B1: OPERATION MODE SELECT
535
B2: DC INJ / SHORT CKT BRAKE
547
B3: SPEED SEARCH
550
B4: TIMER
558
B5: PID CONTROL
560
B6: DWELL FUNCTION
575
B7: DROOP CONTROL
576
B8: ENERGY SAVING
577
B9: ZERO SERVO
582
C: Tuning
584
C1: Accel / Decel
584
C2: Jerk Control
589
C3: Slip Compensation
590
C4: Torque Compensation
594
C5: Asr - Speed Regulation
596
C6: Duty and Carrier
604
D: REFERENCE
608
D1: FREQUENCY REFERENCE
608
D2: REFERENCE LIMITS
614
D3: JUMP FREQUENCY
614
D4: FREQUENCY UP/DOWN
616
D5: TORQUE CONTROL
622
D6: FIELD WEAKENING / FORCING
626
D7: OFFSET FREQUENCY
627
E: Motor
629
E1: V/F Parameter Motor 1
629
E2: Motor 1 Parameters
636
E3: V/F Parameter Motor 2
639
E4: Motor 2 Parameters
641
E5: Pm Motor Settings
643
E9: Simple Vector Settings
646
F: Options
649
F1: Encoder
649
F2: Analog Input
656
F3: Digital Input
658
F4: Analog Output
662
F5: Digital Output
664
F6: Communications, F7: Ethernet
667
H: Terminals
687
H1: Digital Inputs
687
Multi-Function Digital Input Setting Values
691
H2: Digital Outputs
709
Multi-Function Digital Output Setting Value
718
H3: Analog Inputs
732
Multi-Function Analog Input Setting Values
738
H4: Analog Outputs
744
H5: Modbus Ports
747
H6: Pulse Input Output
751
H7: Virtual Input Output
754
L: Protection
758
L1: Motor Protection
758
L2: Power Loss Ride through
764
L3: Stall Prevention
774
L4: Speed Detection
784
L5: Fault Restart
785
L6: Torque Detection
787
L7: Torque Limit
792
L8: Drive Protection
795
L9: Drive Protection 2
803
N: SPECIAL
804
N1: HUNTING PREVENTION
804
N2: AFR - AUTO FREQ REGULATION
806
N3: HIGHSLIP/OVEREXCITATION BRAKE
807
N4: ADV. OPEN LOOP VECTOR TUNING
810
N5: FEED FORWARD CONTROL
813
N6: ONLINE TUNING
816
N7: SIMPLE VECTOR TUNING
816
N8: PM MOTOR CONTROL TUNING
818
12.10 O: KEYPAD
826
O1: KEYPAD DISPLAY
826
O2: KEYPAD OPERATION
832
O3: COPY FUNCTION
836
O4: MAINTENANCE MONITORS
838
O5: DATA LOGGER
840
12.11 T: Autotuning
846
T0: Tune Mode
846
T1: Induction Motor
846
T2: Pm Motor
849
T3: Asr
851
T4: Simple Vector
852
Glossary
855
Index
856
Revision History
865

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