Putzmeister P 718 SE Manuals

Manuals and User Guides for Putzmeister P 718 SE. We have 1 Putzmeister P 718 SE manual available for free PDF download: Translation Of The Original Operating Instruction

Putzmeister P 718 SE Translation Of The Original Operating Instruction (346 pages)

Piston pump

Brand: Putzmeister | Category: Water Pump | Size: 11 MB

Table of Contents
3
About These Operating Instructions
13
Foreword
14
Signs and Symbols
16
Safety Regulations
19
Terminology
20
Piston Pump
20
Manufacturer
20
Operator
20
Machine Operator
20
Subject Expert
20
Qualified Personnel
20
Service Technician
20
Maintenance
20
Workplace
21
Workplace of the Machine Operator
21
Working Area
21
Principle
22
Onwards Sale
22
Improper Use And/Or Reasonably Foreseeable Misuse
23
Safety Factors
23
Process-Specific Factors
24
Machine-Specific Factors
25
Liability Exclusion
27
Personnel Selection and Qualifications
28
Training
28
Qualified Personnel
28
Subject Expert
28
Sources of Danger
29
Hot Machine Components
29
Delivery Hose and Coupling System
29
Emergency Manual Operation
29
Safety Equipment
30
Personal Protective Clothing
31
Risk of Injury - - Residual Risk
34
Danger of Crushing and Bumping
35
Transporting the Machine
35
Operation
35
High-Pressure Injection
37
High-Pressure Hoses
38
High-Pressure Gun
39
Electrical Contact
40
Blockage
41
Hydraulic and Pneumatic Equipment
42
Check
42
Dumping Pressure
43
Bleeding
43
Place of Work
44
Machine Operator
44
Accessories Operator
44
Working Area
44
Conduct in an Emergency
44
Sound Emissions
45
Operator
45
Safety-Related Parts (SRP)
46
Spare Parts
47
Labelling of Safety-Related Parts in the Spare Parts Sheets
47
Spare Delivery of Safety-Related Parts
47
Accessories
48
Storing the Machine
48
Injuries through Unauthorised Starting or Use of the Machine
49
General Technical Description
51
Machine Versions
51
Machine Designation
52
Machine Model
52
Machine Number
52
Technical Data
55
Rating Plate
58
Sound Power Level
59
Options
60
Safety Equipment
61
Personal Protective Equipment
61
EMERGENCY STOP Button
61
Agitator Cut-Out
62
Control Cabinet
63
Operating Elements
65
Core Pump
66
S-Transfer Tube
66
Water Box
67
Pumping
67
Reverse Pumping
67
Mixer
68
Improving Fill Level
68
Mixing Material
68
Engine / Drive Motor
69
Hydraulic Pump
70
Pressure Calibrator
72
Cable Remote Control (Optional)
73
Radio Remote Control (Option)
74
Vibrator (Option)
76
High-Pressure Cleaner (Option)
77
Flushing Water Pump (Option)
79
Centralised Lubrication System (Option)
81
With Controller Card
82
Transport, Set-Up and Connection
85
Transport and Driving
85
Transporting the Machine
86
Transporting Stationary Machines
87
Before a Journey
88
Transport Position
89
Lighting Equipment
90
Towing Gear
91
Ground Clearance
91
Ball Hitch / Trailer Coupling Ring
91
Adjusting the Towing Gear
92
Parking Brake
93
Brake Safety Cable
94
Permitted Slewing Circle of the Ball Hitch
97
Coupling the Ball Hitch
98
Disconnecting Ball Hitch
100
Selecting the Set-Up Site
101
Set-Up Site Requirements
101
Lighting
101
Setting up
102
Inclination Angles
102
Aligning the Machine
103
Electrical Connection
104
Prerequisites
104
Laying Electrical Supply Cables
105
Connection to the Mains Power Supply
105
Starting up
107
Checks
108
Visual Checks
108
Operating Materials
109
Fuel Level
110
Engine Oil Level
110
Checking the Dry Air Filter
111
Checking the Radiator
111
Fill Level of the Centralised Lubrication System (Option)
111
Checking the Hydraulic System
111
Hydraulic Oil Level
112
Draining Condensation Water
112
Checking the Water Box
113
Checking Parts that Come into Contact with Medium
114
Refuelling the Machine
115
Test Run
116
Starting the Drive Motor
116
Switching on Pump
120
Switching on the Agitator
121
Function Checks
122
Pump Functions
122
Switchover
122
Stroke Time
122
Checking the Function of the Safety Equipment
122
Hydraulic Filter
123
Function Check for the EMERGENCY STOP Button
125
Function Check of the Agitator Cut-Out
127
The Delivery Line
129
Shutting down Machine after Initial Operation
130
Concrete Properties
134
Saturated Mixture
134
Filling Agitator Hopper
135
Initial Pumping
136
Pumping
137
Monitoring
138
Blockages
139
Breaks in Pumping
140
Drive Motor
141
Overheating
141
Cooling Unit
142
Additional Cooling
142
Restarting
143
Cleaning
144
Information on Cleaning
144
Residual Concrete
146
Compressed Air Cleaning
146
Cleaning Preparations
147
Catch Basket
147
Wash-Out Adapter
149
T-Delivery Pipe with Cleaning Port
150
Cement Bags for High-Pressure Water Cleaning
151
Marking Water Hose
152
Delivery Line
152
How to Clean Which Delivery Line
153
Overview of Cleaning Processes for Stationary Delivery Line
154
Suction Cleaning
154
Adjusting the Wash-Out Sponge
155
Catching the Wash-Out Sponge
156
High-Pressure Water Cleaning
156
Introduce the Cleaning Sponge
157
Hopper, Delivery Cylinder and S-Transfer Tube
158
Draining Residual Concrete
158
Spraying out the Delivery Cylinder
159
Flushing Wear Ring and Gasket
159
Checking Seal Gap
160
Pump Assembly and Post-Washing Operations
161
Overheating
162
Cooling
163
Additional Cooling
163
Recommissioning
164
High-Pressure Cleaner (Option)
165
Using the Cable Remote Control (Option)
170
Using the Radio Remote Control (Option)
172
Battery and Battery Charger
172
Transmitter
173
Activating the Transmitter
174
Deactivating the Transmitter
175
Fault Acknowledgement
176
Faults, Cause and Remedy
179
Piston Pump, General
180
Machine, General
185
Electrical System
190
Chassis
192
Radio Remote Control (Optional)
194
Maintenance
197
Maintenance and Inspection by Machine Operators
198
Maintenance Intervals
199
Other Risks During Maintenance Work
208
Personnel Requirements
208
Other Risks
209
Operating Materials
213
Engine Oil
215
Hydraulic Fluid
215
Manual Grease Lubrication
216
Centralized Lubrication System
216
Axle and Wheels
216
High-Pressure Cleaner (Optional)
216
General Tightening Torques
217
Maintenance Chart
220
Lubrication Diagram for Axle and Wheels
220
Lubrication Diagram
222
Checking Acid Level in the Battery
225
Changing Hydraulic Fluid
227
Changing Hydraulic Filter
231
Checking and Replacing Hydraulic Hoses
238
Changing the Engine Oil and Engine Oil Filter
243
Cleaning and Changing the Dry Air Filter
247
Cleaning the Radiator
251
Checking the V-Belt
254
Venting the Fuel Line
256
Fuel Filter
258
Change of Delivery Piston
263
Agitator
272
Wear Stay and Wear Ring
278
Adjusting S-Transfer Tube
284
Replacing S-Transfer Tube
298
Changing the Drawgear
304
Checking Delivery Line and Measuring Wall Thickness
308
High-Pressure Cleaner Anti-Freeze Protection
314
Flushing Water Pump Anti-Freeze Protection
317
High-Pressure Cleaner
319
Checking Fill Level of Centralised Lubrication System
321
Decommissioning
327
Temporary Decommissioning
327
Filling up the Fuel Tank
328
Antifreeze Protection
328
Decommissioning
328
Location
329
Final Decommissioning, Disposal
330
Electric Machines
330
Material Used
331
Appendix
333
Lubricant Recommendation
334
Hydraulic Fluid
336
Engine Oil
336
Greases
337
High-Pressure Cleaner (Option)
337
Index of Key Words
339

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Putzmeister P 718 SE Translation Of The Original Operating Instruction (346 pages)

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