User Manuals: Praxair SG-100 Plasma Spray Gun

User Manuals: Praxair SG-100 Plasma Spray Gun

Manuals and User Guides for Praxair SG-100 Plasma Spray Gun. We have 1 Praxair SG-100 Plasma Spray Gun manual available for free PDF download: Operator's Manual

Praxair SG-100 Operator's Manual

Praxair SG-100 Operator's Manual (69 pages)

Plasma Spray Gun

Brand: Praxair | Category: Paint Sprayer | Size: 1 MB

Table of Contents

Ec Declaration of Conformity
2
Table of Contents
10
Read this before Using Thermal Spray Equipment

13
Safety Guidelines

13
- Reminder: Safety First
  13
- Section 1 Safety Guidelines
  13
- General Guidelines
  14
- Fire Protection and Prevention
  14
  - Keep Work Areas Clean
    14
  - High Temperatures
    14
  - Hazardous Materials
    15
- Safe Operating Conditions
  15
  - Compressed Gas Cylinders
    15
  - Flow Meters
    16
  - Compressed Air
    17
  - Flame Spray and HVOF Equipment
    17
  - Plasma and Arc Spray Equipment
    18
  - Abrasive Blast Machine
    19
  - Handling and Manipulating Equipment
    19
- Protecting Workers
  20
  - Eye Protection
    20
  - Respiratory Protection
    21
  - Noise Protection
    22
    
    Noise and Noise Level
    22
    
    Noise Duration
    23
    
    Issued
    23
    
    Hearing Protection
    24
  - Protective Clothing
    26
  - Confined Spaces
    27
    
    Rapid Emergency Exit
    27
    
    Factors to Consider
    27
- Toxic Material
  30
  - Beryllium and Lead
    30
  - Cadmium
    30
  - Cobalt, Chromium, and Tellurium
    30
  - Tin and Zinc
    31
  - Solvents
    31
  - Threshold Limit Values
    31
- Safety Standards
  32
Equipment Description

33
- Plasma Spray Process Description
  33
- Section 2 Equipment Description
  33
- SG-100 Gun Description
  34
- Water Cooling Requirements
  34
- Figure 2-2 SG-100 Gun Dimensions
  34
- Optional Items
  36
  - Adapters
    36
  - Extension Conversions
    36
  - Y-Splitter
    36
  - External Powder Injection Adapter
    36
  - Air Jet Kit
    36
  - Manipulator Adapters
    36
Installation

37
- Receiving-Handling
  37
- SG-100 Gun Installation
  37
- Section 3 Installation
  37
- SG-100 AIR JET (Optional)
  38
- Figure 3-1 SG-100 Installation
  38
- SG-100 Gun Test Instructions
  39
Operation

41
- Section 4 Operation
  41
- Note for SG-100 Plasma Gun Users
  42
- Plasma Spray Shop Notes
  43
  - Choice of Proper Electrodes
    43
  - Powder Sprayability
    43
  - Surface Preparation
    44
    
    C-1. Surface Cleanliness
    44
    
    C-2. Grit Blasting
    44
    
    C-3. Masking
    45
  - Arc Gas Recommendations
    45
  - Proper Operating Parameters
    46
  - Powder Injection
    47
  - Powder Pulsing
    47
    
    G-1. Hose Dress
    47
    
    G-2. Gas Leaks
    47
    
    G-3. Feeder Main Bearing
    47
    
    G-4. Shaft Coupling
    48
    
    G-5. Static
    48
    
    G-6. Powder Tube
    48
    
    G-7. Powder Tube O-Ring
    49
    
    G-8. Carrier Gas Flow
    49
    
    G-9. Tamper Assembly
    49
    
    G-10. Wet Powder
    49
    
    G-11. Improperly Sized Powder
    49
    
    G-12. O-Ring Lube
    49
    
    G-13. System Time Constants
    49
  - Traverse Speed/Pitch
    50
  - Substrate Cooling
    50
- SG-100 Plasma Gun Spray Parameters
  51
Maintenance

53
Parts List

61

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