Porsche 911 GT3 R 2012 Sports Car Manuals

Manuals and User Guides for Porsche 911 GT3 R 2012 Sports Car. We have 2 Porsche 911 GT3 R 2012 Sports Car manuals available for free PDF download: Technical Manual

Porsche 911 GT3 R 2012 Technical Manual

Porsche 911 GT3 R 2012 Technical Manual (164 pages)

Brand: Porsche | Category: Automobile | Size: 7 MB

Table of Contents

Table of Contents
4
1 Contacts

7
2 General Technical Data

8
- Dimensions
  8
- Weight
  8
- Engine Technical Data
  9
- Fuel Specs
  9
- Engine Power and Torque Curves
  10
- Engine Lubrication
  11
  - Engine Oil
    11
  - Engine Oil System
    12
  - Checking the Oil Level
    13
  - Filling Capacities
    13
  - Digital Oil Level Display
    14
- Engine Cooling System
  15
  - Scheme Drawing
    15
  - Thermostat
    16
  - Cooling Fluid
    17
  - Capacity
    17
  - Filling the Cooling System
    18
  - Filling the Cooling System with Engine at Normal Operating Temperature
    21
  - Heating of the Filled Cooling System
    21
- Induction System
  22
- Under Pressure Routing
  22
- Throttle Butterfly
  23
- Throttle Butterfly Setting
  23
- Working on the Engine
  24
  - Connecting-Rod Bolt Mounting Instructions
    24
  - Tightening Procedure
    24
  - Mounting the Cylinder Head
    25
  - Set Valve Timing
    25
  - Special Tools
    25
  - Valve Clearance
    26
  - Valve Spring Adjustment
    26
  - Removing and Fitting the Crankshaft Seal – Pulley-Side
    27
  - Installation
    29
  - Removing and Fitting the Crankshaft Seal – Crankshaft Side
    31
  - Fitting
    33
- Engine Component Tightening Torques
  37
- Engine Mileage
  38
4 Fuel and Exhaust System

39
- Fuel System
  39
- Fuel Cell
  40
  - Catchtank
    41
  - Pressure Regulator
    42
  - Fuel
    43
  - Reserve Pumps
    43
  - Main and In-Tank Pumps
    43
- Exhaust System
  44
- Gearbox Technical Data
  47
- Gear Ratio Diagram
  48
- Connection Scheme Gearbox Heat Exchanger
  48
- Paddle Shift MEGA-Line
  49
  - System Advantages
    49
  - Shift Paddles
    49
  - System Description
    49
  - Component Position in Car
    50
  - Instructions for Use
    51
  - Emergency Mode (EM)
    52
  - Diagnosis
    52
  - Service & Maintenance
    53
- Gear Position Recognition
  55
- Gearbox Potentiometer Calibration
  55
- Differential
  56
- Differential Assembly
  56
- Clutch
  57
  - Mounting of ZF-Sachs Clutch
    57
  - Mounting the Clutch
    61
  - Clutch Wear
    64
- Working on the Gearbox
  65
  - Oil Filling
    66
  - Changing Gear Ratios
    67
  - Release Bearing
    68
  - Gearbox Maintenance
    69
  - Starter Motor Maintenance
    70
  - Greasing
    70
- Gearbox Component Tightening Torques
  71
- Front Suspension
  72
  - Front Springs
    72
  - Front Dampers
    73
  - Rebound
    73
  - Bump
    73
  - Damper Curves (F2T1)
    74
  - Front Anti-Roll Bar
    75
  - Steering System
    76
  - Servo Pump Control
    76
  - Steering System Maintenance
    76
  - System Leak Check
    76
  - Bleeding the Steering System
    77
- Rear Suspension
  78
  - Rear Springs
    78
  - Rear Dampers
    80
  - Damper Curves (NFB2T1)
    81
  - Rear Anti-Roll Bar
    82
  - Driveshafts
    83
- Basic Wheel Alignment
  83
  - Front Axle
    85
  - Ride Height
    85
  - Toe
    86
  - Camber
    87
  - Trailing Arm
    88
  - Upper Mount
    88
  - Rear Axle
    89
  - Upper Wishbone
    93
  - Summary of Suspension Geometry Adjustment Components
    93
  - Suspension Set-Up
    94
  - Performance Setup
    94
  - Delivery Setup
    94
- Working on the Suspension
  95
- Changing Wheel Bearings
  95
- Tightening Torques Suspension
  96
  - Front Upright
    97
  - Anti Roll Bar Front
    98
  - Suspension Stut Front
    99
  - Steering Gear
    100
  - Steering Column
    101
  - Side Part Rear
    102
  - Upright Rear
    104
  - Anti Roll Bar Rear
    105
  - Suspension Strut Rear
    106
- Sachs Damper Service Information
  107
- Wheel Nuts
  109
8 Brake System

111
- Technical Data Brake System
  111
- Brake Force Distribution (Brake Balance)
  111
  - Brake Balance System
    112
  - Basic Setting Balance Bar
    113
  - Adjuster Cable Fitting
    113
  - Brake Balance Potentiometer
    116
  - Brake Balance System Maintenance
    116
  - Balance Bar Bearing
    116
  - Runtime Master Cylinder
    117
  - Repair Kit Installation
    117
- Brake Caliper
  118
- Tightening Torques Brake System
  118
- Brake Disc Screwing
  119
9 Chassis

120
- Interior
  120
- Exterior
  121
  - Front Bumper
    121
  - Rear Wing & Engine Cover
    122
- Fire Extinguisher System
  123
  - Fire Extinguisher Activation
    123
  - Extinguisher System Error Analysis
    124
  - Battery Check
    124
  - Warning Lamp Does Not Glow
    124
  - Battery Installation
    124
- Air-Jack System
  125
  - Assembly Instructions
    126
  - Disassembly Instructions
    126
  - Car Lift System
    127
10 Electric

128
- Starter Button
  128
- Alternator
  129
- Battery
  129
- Steering Wheel
  129
- Centre Console
  131
- Shift Light Module
  132
- Motec Dash
  133
  - Display Modes
    133
  - Race Mode
    134
  - Practice Mode
    135
  - Warm up Mode
    135
  - Motec Dash Configuration
    137
  - Motec Interpreter
    137
- Car Sensors
  138
- Engine Control Unit (ECU)
  139
  - Ecu Diag
    139
  - Modas
    139
- Egas
  140
  - Hardware Requirements
    140
  - Throttle Butterfly Actuator
    140
  - Driver Preference Logging
    140
  - Emergency-Stop Switch
    141
  - Wiring Loom
    141
  - Software Requirements
    141
  - Programme Section
    141
  - Conditions of Use
    142
  - Driving the Car
    142
  - Transfer to Third Parties
    142
  - Damage to the System
    142
  - Operating Principle
    143
  - Pedal Characteristics
    143
  - Engine Start
    143
  - Throttle Blip
    143
- Abs
  144
  - System Overview
    144
  - Measuring Vehicle Dynamics
    145
  - Usage of Different Tires
    146
  - Brake Master Cylinder
    147
  - Hydraulic Control Unit
    148
  - Characteristics
    149
  - Turn off ABS
    149
  - Checking the Error Memory
    150
  - Clearing the Error Memory
    151
- Traction Control
  152
  - Adapt the Traction Control
    152
  - Target Slip
    153
  - Permitted Slip
    153
  - Maximum Slip
    153
  - Lateral Acceleration
    153
  - PID Controler
    154
  - Driver Influence
    155
  - Track
    155
  - Traction Control Hints
    156
- Relay- and Fuse Assignment
  157
  - Fuse Holder
    157
  - Hydraulic Control Unit ABS
    158
  - Power Steering Pump
    158
  - MS4 Sensor System
    159
  - Paddle Shift MEGA-Lline
    160
11 Car Maintenance

161
- After Approx. 200 Km And/Or First Test
  161
- After Every Session
  161
- After 3 - 4 Race Weekends (Sprint)
  162
- After 30 Hours Running Time
  162

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Porsche 911 GT3 R 2012 Technical Manual

Porsche 911 GT3 R 2012 Technical Manual (153 pages)

Brand: Porsche | Category: Automobile | Size: 7 MB

Table of Contents

Table of Contents
4
1 Contacts

7
2 General Technical Data

8
- Dimensions
  8
- Weight
  8
3 Engine

9
- Engine Technical Data
  9
- Fuel Specs
  9
- Engine Power and Torque Curves
  10
- Engine Lubrication
  11
- Engine Cooling System
  15
- Induction System
  22
- Throttle Butterfly
  23
- Working on the Engine
  24
- Engine Component Tightening Torques
  37
- Engine Mileage
  38
4 Fuel and Exhaust System

39
- Fuel System
  39
- Fuel Cell
  40
- Exhaust System
  44
5 Gearbox

47
- Gearbox Technical Data
  47
- Gear Ratio Diagram
  48
- Connection Scheme Gearbox Heat Exchanger
  48
- Paddle Shift MEGA-Line
  49
- Gear Position Recognition
  54
- Differential
  55
- Clutch
  56
- Working on the Gearbox
  60
- Gearbox Component Tightening Torques
  66
6 Suspension

67
- Front Suspension
  67
- Rear Suspension
  73
- Basic Wheel Alignment
  77
- Working on the Suspension
  89
- Tightening Torques Suspension
  90
- Sachs Damper Service Information
  101
7 Wheels

103
- Wheel Nuts
  103
8 Brake System

105
- Technical Data Brake System
  105
- Brake Force Distribution (Brake Balance)
  105
- Brake Caliper
  112
- Tightening Torques Brake System
  112
- Brake Disc Screwing
  113
9 Chassis

114
- Interior
  114
- Exterior
  115
- Rear Wing
  116
- Fire Extinguisher System
  117
- Air-Jack System
  119
10 Electric

121
- Alternator
  121
- Battery
  121
- Steering Wheel
  121
- Centre Console
  123
- Shift Light Module
  124
- Motec Dash
  125
- Car Sensors
  130
- Engine Control Unit (ECU)
  131
- Egas
  132
- Abs
  136
- Traction Control
  142
- Relay- and Fuse Assignment
  147
11 Car Maintenance

151
- After Approx. 200 Km And/Or First Test
  151
- After Every Session
  151
- After Every Race Weekend (Sprint)
  152
- After 3 - 4 Race Weekends (Sprint)
  152
- After 30 Hours Running Time
  152

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