PG Drives Technology ACT445M SIGMADRIVE Manuals

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PG Drives Technology ACT445M SIGMADRIVE Technical Manual

PG Drives Technology ACT445M SIGMADRIVE Technical Manual (94 pages)

AC TRACTION

Brand: PG Drives Technology | Category: Controller | Size: 2 MB

Table of Contents

Table of Contents
3
About this Manual
6
Icons
6
Chapter 1 - Installation

7
- Introduction
  9
- Guidelines for Working on Electric Vehicles
  9
- Frame Dimensions
  10
  - Small Frame
    11
  - Medium Frame
    12
  - Large Frame
    13
- Mounting
  14
  - Cable Routing
    14
- Wiring Guidance
  15
- Connections
  18
  - Battery Connection
    18
  - Power Fuse
    18
  - Line Contactor & Pre-Charge Resistor
    18
  - Discharge Resistor
    18
  - 6.1.4 Emergency Disconnect Switch
    18
  - Motor Connections
    19
  - Control Connections
    19
  - Connector 'A' - Vehicle Interface (16-Way)
    19
  - Pin 1 - Forward Switch
    19
  - Pin 2 - Reverse Switch
    19
  - Pin 3 - Footswitch / Belly Button
    19
  - Pin 4 - Seat / Tiller
    19
  - Pin 5 - Speed Limit 1 / Inch Forward
    19
  - Pin 6 - Speed Limit 2 / Inch Reverse
    20
  - Pin 7 - Speed Limit 3 / Handbrake
    20
  - Pin 8 - Accelerator / Footbrake
    20
  - Pin 9 - Accelerator / Footbrake
    20
  - Pin 10 - Keyswitch
    21
  - Pin 11 - Contactor Coil Supply
    22
  - Pin 12 - Line Contactor
    22
  - Pin 13 - Electric Brake Contactor
    22
  - Pin 14 - Power Steer Contactor
    22
  - Pin 15 - +12V Supply
    22
  - Pin 16 - +5V Potentiometer Supply
    22
  - Connector 'B' - Communications (8-Way)
    22
  - Pin 1 - Not Used
    22
  - Pin 2 - Not Used
    22
  - Pin 3 - Flash Programming Mode (+12V)
    22
  - Pin 6 - CAN H
    23
  - Pin 7 - +12V Supply
    23
  - Pin 8 - 0V
    23
  - Connector 'C' - Motor Feedback (6-Way)
    23
  - Pin 1 - Encoder Speed (A)
    23
  - Pin 2 - Encoder Direction (B)
    23
  - Pin 3 - Remote LED or Brake Light
    23
  - Pin 4 - Thermistor or Steering Potentiometer
    23
  - Pin 5 - +12V Supply
    24
  - Pin 6 - 0V
    24
- Electromagnetic Compatibility (E.M.C.)
  24
- Emissions
  24
  - Power Cables
    24
  - Signal Cables
    24
  - Controller
    24
Chapter 2 - Adjustments

25
- Adjustments
  27
Chapter 3 - Diagnostics

37
- Error Detection
  39
- Error Codes
  40
- Status
  42
- Further Status Information
  43
- Test
  44
Chapter 4 - Controller Set-Up

45
- Controller Set-Up
  47
Chapter 5 - Motor Set-Up

53
- Motor Set-Up
  55
Chapter 6 - Motor Set-Up Example

65
- Example Set-Up Procedure
  67
  - Drive Speed Set-Up
    67
  - Drive Voltage Set-Up
    68
  - Drive Slip Set-Up
    68
  - Motor Set-Up - Braking
    69
  - Defining the Braking Motor Speed Base Point
    69
  - Brake Slip Set-Up
    70
  - Brake Voltage Set-Up
    70
  - Braking Percentage Levels
    71
  - Fine-Tuning Drive
    71
  - Additional Torque
    71
  - The Results after Fine-Tuning
    71
  - Fine-Tuning Braking
    72
Chapter 7 - Hand-Held Programmer

75
- Introduction
  77
  - Interface Switch
    77
- Connection
  78
- CAN Node Set-Up
  78
- Using the Programmer
  78
- Programmer Map
  79
  - Programming, Diagnostic and Test Options
    79
  - Adjustments
    79
  - 4.1.2 Status
    79
  - Controller Set-Up
    79
  - 4.1.4 Motor Set-Up
    79
  - 4.1.5 Test
    79
  - 4.1.6 about
    80
- Diagnostics
  80
- Software Upgrades
  80
Chapter 8 - Calibration

81
- Calibration
  83
  - Load Defaults - (Loaddefs)
    83
  - 1.7 Offset and Gain Settings
    83
Chapter 9 - Sigmagauge

85
- Introduction
  87
  - General Information
    87
  - Membrane Buttons
    87
  - Battery Discharge Indicator
    87
  - Fault Indication Field
    87
  - General Indication Field
    87
  - Hours Counter
    87
  - Information Field
    87
- Connection
  88
- Mounting
  88
- Configuring the Sigmagauge
  89
Chapter 10 - Technical Specifications

91
- Electrical
  93
  - Voltage Specifications
    93
  - Current Specifications
    93
- Environmental
  93
- Mechanical
  94

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