Pfeiffer Vacuum PMP06021 Manuals

Manuals and User Guides for Pfeiffer Vacuum PMP06021. We have 1 Pfeiffer Vacuum PMP06021 manual available for free PDF download: Operating Instructions Manual

Pfeiffer Vacuum PMP06021 Operating Instructions Manual (76 pages)

Turbopump

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 7 MB

Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
8
Instructions in the Text
8
Pictographs
8
Stickers on the Product
8
Abbreviations
9
Tbl. 1: Stickers on the Product
9
Fig. 1: Position of the Labels on the Product
9
Trademark Proof
10
Tbl. 2: Abbreviations Used in this Document
10
Safety
11
General Safety Information
11
Safety Instructions
11
Safety Precautions
16
Limits of Use of the Product
17
Proper Use
17
Foreseeable Improper Use
17
Tbl. 3: Permissible Ambient Conditions
17
Personnel Qualification
18
Ensuring Personnel Qualification
18
Personnel Qualification for Maintenance and Repair
18
Advanced Training with Pfeiffer Vacuum
19
Product Description
20
Function
20
Cooling
20
Rotor Bearing
20
Drive
20
Scope of Delivery
20
Fig. 2: Design Hipace 1200 Standard and U Version
20
Identifying the Product
21
Product Types
21
Product Features
21
Tbl. 4: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
21
Tbl. 5: Turbopump Features
21
Tbl. 6: Delivered Drive Power Depending on the Supplied Mains Voltage
21
Transportation and Storage
22
Transport
22
Transport in Vertical Position
22
Transport in Horizontal Space
23
Fig. 3: Slinging Points for Vertical Transport of the Turbopump Without Packaging
23
Storage
24
Fig. 4: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
24
Installation
25
Preparatory Work
25
Connecting the High Vacuum Side
26
Requirements for the Dimensioning of a Counter Flange
26
Considering Earthquake Protection
26
Tbl. 7: Requirements for the Dimensioning of Customer-Specific High Vacuum con
26
Using a Splinter Shield or Protective Screen
27
Using the Vibration Compensator
27
Tbl. 8: Behavior of Pumping Speed When Using a Splinter Shield or Protective Screen
27
Fig. 5: Example: Secure against Displacement and Tipping Caused by External VI
27
Mounting Orientations
28
Fig. 6: Mounting Orientations of the Standard Version, Upright
28
Fig. 7: Mounting Orientations of the U Version, Overhead
28
Fig. 8: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
28
Attaching ISO-K Flange Onto ISO-K
29
Attaching ISO-K Flange to ISO-F
29
Fig. 9: Flange Connection ISO-K to ISO-F, Bracket Screws
29
Fig. 10: Flange Connection ISO-K to ISO-F, Hexagon Head Screw and Tapped Hole
30
Fig. 11: Flange Connection ISO-K to ISO-F, Stud Screw and Tapped Hole
30
Fig. 12: Flange Connection ISO-K to ISO-F, Stud Screw and through Hole
30
Attaching ISO-F Flange to ISO-F
31
Fig. 13: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
31
Fig. 14: Flange Connection ISO-F, Hexagon Head Screw and through Hole
31
Fig. 15: Flange Connection ISO-F, Stud Screw and Tapped Hole
31
Attaching CF Flange to CF-F
32
Fig. 16: Flange Connection ISO-F, Stud Screw and through Hole
32
Fig. 17: Flange Connection CF-F, Hexagon Head Screw and through Hole
32
Fig. 18: Flange Connection CF-F, Stud Screw and Tapped Hole
33
Fig. 19: Flange Connection CF-F, Stud Screw and through Hole
33
Filling the Operating Fluid
34
Fig. 20: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
34
Connecting the Fore-Vacuum Side
35
Fig. 22: Example of Fore-Vacuum Connection
35
Connecting the Cooling Water Supply
36
Tbl. 9: Requirements on the Cooling Water Composition
36
Tbl. 10: Requirements on the Cooling Water Connection
36
Connecting Accessories
37
Fig. 23: Cooling Water Connection
37
Connecting Sealing Gas
38
Connecting the Electrical Supply
38
Implement Electrical Safety Measures
38
Grounding the Vacuum Pump
39
Establishing the Electric Connection
39
Fig. 24: Example: Connecting the Grounding Cable
39
Tbl. 12: Terminal Lay-Out of the Power Supply Connector
40
Operation
41
Commissioning
41
Tbl. 13: Preconfigured Settings for Turbopumps When Delivered
41
Operating Modes
42
Operation Without Operating Unit
42
Operation Via Connection "E74
42
Operation Via Multi-Function Connection "Remote
42
Operation Via Pfeiffer Vacuum Display and Control Unit
42
Operation Via Field Bus
42
Switching on the Turbopump
43
Operation Monitoring
43
Operating Mode Display Via LED
43
Temperature Monitoring
44
Switching off and Venting
44
Switching off
44
Venting
44
Tbl. 14: Behavior and Meaning of the Leds on the Electronic Drive Unit
44
Tbl. 15: Factory Settings for Delayed Venting in Turbopumps
45
Maintenance
46
General Maintenance Information
46
Maintenance Intervals and Responsibilities
46
Changing the Operating Fluid
47
Draining the Operating Fluid
47
Fig. 25: Examples: Draining Operating Fluid for the Standard and U Versions
47
Filling the Operating Fluid
48
Fig. 26: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
48
Replacing the Electronic Drive Unit
49
Removing Electronic Drive Unit
50
Fig. 28: Removing the Electronic Drive Unit
50
Installing the Electronic Drive Unit
51
Fig. 29: Fitting the Electronic Drive Unit
51
Fig. 30: Attaching the Electronic Drive Unit
51
Confirming the Speed Specification
52
Tbl. 16: Characteristic Nominal Rotation Speeds of the Turbopumps
52
Decommissioning
53
Stillsetzen für Längere Zeit
53
Recommissioning
53
Recycling and Disposal
55
General Disposal Information
55
Dispose of Turbopumps
55
Malfunctions
56
Service Solutions by Pfeiffer Vacuum
58
Spare Parts
60
Fig. 31: Spare Parts Hipace 1200
60
Accessories
61
Accessory Information
61
Ordering Accessories
61
Tbl. 19: Accessories
63
Technical Data and Dimensions
64
General
64
Technical Data
64
Dimensions
70
Fig. 32: Dimensions Hipace 1200 and Hipace 1200 C | DN 200 ISO-K
70
Fig. 33: Dimensions Hipace 1200 and Hipace 1200 C | DN 200 ISO-F
70
Fig. 34: Dimensions Hipace 1200 and Hipace 1200 C | DN 200 CF-F
70
Fig. 35: Dimensions Hipace 1200 U and Hipace 1200 U C | DN 200 ISO-K
71
Fig. 36: Dimensions Hipace 1200 U and Hipace 1200 U C | DN 200 ISO-F
71
Fig. 37: Dimensions Hipace 1200 U and Hipace 1200 U C | DN 200 CF-F
71
Declaration of Conformity
72

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