Pfeiffer Vacuum PK D04 161 221 Vane Pump Manuals

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Pfeiffer Vacuum PK D04 161 221 Operating Instructions Manual (62 pages)

Rotary Vane Pump

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 9 MB

Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Fig. 1: Position of the Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Tbl. 2: Abbreviations Used in this Document
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of the Product
15
Proper Use
15
Foreseeable Improper Use
15
Tbl. 3: Limits of Use of the Product
15
Personnel Qualification
16
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
16
Product Description
17
Function
17
Operating Fluid
17
Fig. 2: Operating Principle
17
Fig. 3: Structure of the Rotary Vane Pump
17
Cooling
18
Gas Ballast System
18
Operating Fluid Return Via the Float Valve
18
Identifying the Product
18
Product Features
18
Tbl. 4: Features of the Rotary Vane Pumps
18
Scope of Delivery
19
Transportation and Storage
20
Transporting the Vacuum Pump
20
Storing the Vacuum Pump
21
Fig. 4: Transporting the Vacuum Pump
21
Installation
22
Installing the Vacuum Pump
22
Connecting the Vacuum Side
22
Fig. 5: Minimum Distances to the Lateral Limitations
22
Connecting the Exhaust Side
23
Filling the Operating Fluid
24
Fig. 6: Filling the Operating Fluid
24
Connecting the Oil/Water Heat Exchanger
25
Tbl. 5: Requirements on the Cooling Water Composition
25
Establishing Mains Connection
26
Fig. 7: Cooling Water Connection
26
Connect Three Phase Motor with 6-Pin Terminal Board
27
Connect Three Phase Motor with 9-Pin Terminal Board
27
Fig. 8: Delta Connection
27
Fig. 9: Star Circuit
27
Fig. 10: Terminal Board for Low Voltage
27
Connect Three Phase Motor with 12-Pin Terminal Board
28
Fig. 11: Motor Winding and Terminal Board for High Voltage
28
Fig. 12: Double Star Circuit
28
Fig. 13: Delta Connection
28
Fig. 14: Star Circuit
28
Checking the Direction of Rotation
29
Setting the Motor Protection Switch
29
Tbl. 6: Motor Protection Switch Settings for Global Motor Hena 202
29
Tbl. 7: Motor Protection Switch Settings for Asian Motor Hena 202
29
Frequency Inverter for Vacuum Pumps with 3-Phase Motor
30
Connecting the PTC Thermistor Tripping Unit
30
Tbl. 8: Motor Protection Switch Settings for Global Motor Hena 302
30
Tbl. 9: Motor Protection Switch Settings for Asian Motor Hena 302
30
Fig. 15: Connection Example with PTC Thermistor Tripping Unit
30
Operation
32
Putting the Vacuum Pump into Operation
32
Switching on the Vacuum Pump
32
Operating the Rotary Vane Pump with Gas Ballast
34
Refilling Operating Fluid
34
Fig. 16: Opening and Closing the Gas Ballast Valve
34
Switching off the Vacuum Pump
35
Fig. 17: Refilling Operating Fluid
35
Maintenance
37
Maintenance Instructions
37
Checklist for Inspection and Maintenance
38
Tbl. 10: Maintenance Intervals
38
Changing the Operating Fluid
39
Determine Degree of Aging of P3 Operating Fluid
39
Draining the Operating Fluid
40
Filling the Operating Fluid
41
Fig. 18: Draining the Operating Fluid
41
Rinsing and Cleaning the Rotary Vane Vacuum Pump
42
Changing the Operating Fluid Filter
42
Fig. 19: Refilling Operating Fluid
42
Change the Exhaust Filter in the Operating Fluid Separator
43
Fig. 20: Changing the Operating Fluid Filter
43
Dismantling the Exhaust Filters
44
Mounting the Exhaust Filters
44
Fig. 21: Dismantling the Exhaust Filters
44
Cleaning the Intake Strainer
45
Fig. 22: Change the Exhaust Filter
45
Changing the Gas Ballast Filter
46
Fig. 23: Dismantling / Assembling the Intake Strainer
46
Cleaning the Oil/Air Heat Exchanger
47
Fig. 24: Changing the Gas Ballast Filter
47
Changing the Operating Fluid Type
48
Fig. 25: Disassemble the Oil/Air Heat Exchanger
48
Decommissioning
49
Shutting down for Longer Periods
49
Recommissioning
49
Recycling and Disposal
50
General Disposal Information
50
Dispose of Rotary Vane Pump
50
Malfunctions
51
Tbl. 11: Troubleshooting for Rotary Vane Pumps
52
Service Solutions by Pfeiffer Vacuum
53
Spare Parts
55
Ordering Spare Parts Packages
55
Operating Fluids - Maintenance Level
55
Maintenance Kit - Maintenance Level
55
Tbl. 12: Hena 202 | Hena 302 Spare Part Packages
55
Tbl. 13: Consumables
55
Accessories
56
Accessory Information
56
Ordering Accessories
56
Tbl. 14: Accessories
56
Technical Data and Dimensions
57
General
57
Technical Data
57
Tbl. 15: Conversion Table: Pressure Units
57
Tbl. 16: Conversion Table: Units for Gas Throughput
57
Dimensions
58
Tbl. 17: Technical Data for Hena 202
58
Tbl. 18: Technical Data for Hena 302
58
Declaration of Conformity
61

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Pfeiffer Vacuum PK D04 161 221 Operating Instructions Manual (62 pages)

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