Pfeiffer Vacuum PK D04 101 161 Pump Manuals

Manuals and User Guides for Pfeiffer Vacuum PK D04 101 161 Pump. We have 1 Pfeiffer Vacuum PK D04 101 161 Pump manual available for free PDF download: Operating Instructions Manual

Pfeiffer Vacuum PK D04 101 161 Operating Instructions Manual (66 pages)

Rotary vane pump

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 4 MB

Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Fig. 1: Position of the Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Tbl. 2: Abbreviations Used in this Document
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of the Product
15
Proper Use
15
Foreseeable Improper Use
15
Tbl. 3: Limits of Use of the Product
15
Personnel Qualification
16
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
16
Product Description
17
Function
17
Fig. 2: Operating Principle
17
Operating Fluid
18
Cooling
18
Gas Ballast System
18
Operating Fluid Return Via the Float Valve
18
Fig. 3: Structure of the Rotary Vane Pump
18
Identifying the Product
19
Product Features
19
Scope of Delivery
19
Transportation and Storage
20
Transporting the Vacuum Pump
20
Fig. 4: Transporting the Vacuum Pump
20
Storing the Vacuum Pump
21
Installation
22
Installing the Vacuum Pump
22
Connecting the Vacuum Side
22
Fig. 5: Minimum Distances to the Lateral Limitations, Top View
22
Connecting the Exhaust Side
23
Filling the Operating Fluid
24
Establishing Mains Connection
25
Fig. 6: Filling the Operating Fluid
25
Connecting a Single Phase Motor with 6-Pin Terminal Board
26
Connect Three Phase Motor with 6-Pin Terminal Board
26
Fig. 7: Wiring Diagram for Single Phase Motor
26
Fig. 8: Delta Connection
26
Connect Three Phase Motor with 9-Pin Terminal Board
27
Fig. 9: Star Circuit
27
Fig. 10: Terminal Board for Low Voltage
27
Fig. 11: Motor Winding and Terminal Board for High Voltage
27
Checking the Direction of Rotation
28
Setting the Motor Protection Switch
28
Tbl. 5: Motor Protection Switch Settings for Hena 26 Global Motor
28
Tbl. 6: Motor Protection Switch Settings for Hena 26 Asian Motor
28
Frequency Inverter for Vacuum Pumps with 3-Phase Motor
29
Connecting the PTC Thermistor Tripping Unit
29
Tbl. 7: Motor Protection Switch Settings for Hena 41 Global Motor
29
Tbl. 8: Motor Protection Switch Settings for Hena 41 Asian Motor
29
Fig. 12: Connection Example with PTC Thermistor Tripping Unit
29
Operation
31
Putting the Vacuum Pump into Operation
31
Switching on the Vacuum Pump
31
Operating Modes
32
Operating the Rotary Vane Pump with Gas Ballast
33
Operating the Rotary Vane Pump with Manual Gas Ballast Valve
33
Fig. 13: Operating the Vacuum Pump with Gas Ballast System
33
Fig. 14: Operating the Rotary Vane Pump with Manual Gas Ballast Valve
33
Refilling Operating Fluid
34
Fig. 15: Refilling Operating Fluid
34
Switching off the Vacuum Pump
35
Maintenance
36
Maintenance Instructions
36
Checklist for Inspection and Maintenance
37
Changing the Operating Fluid
38
Determine Degree of Aging of P3 Operating Fluid
38
Changing the Operating Fluid
39
Rinsing and Cleaning the Rotary Vane Vacuum Pump
40
Changing the Operating Fluid Filter
40
Fig. 16: Draining the Operating Fluid
40
Change the Exhaust Filter in the Operating Fluid Separator
41
Fig. 17: Change Operating Fluid Filter
41
Dismantling the Exhaust Filters
42
Mounting the Exhaust Filters
43
Fig. 18: Dismantling the Exhaust Filters
43
Cleaning the Gas Ballast Filter
44
Cleaning the Operating Fluid Return Line
44
Fig. 19: Cleaning the Gas Ballast Filter
44
Fig. 20: Operating Fluid Return with Float Valve
45
Cleaning the Intake Strainer
46
Fig. 21: Dismantling / Assembling the Intake Strainer
46
Decommissioning
48
Shutting down for Longer Periods
48
Recommissioning
48
Recycling and Disposal
49
General Disposal Information
49
Dispose of Rotary Vane Pump
49
Malfunctions
50
Tbl. 10: Troubleshooting for Rotary Vane Pumps
51
Service Solutions by Pfeiffer Vacuum
52
Spare Parts
54
Operating Fluids - Maintenance Level
54
Maintenance Kit - Maintenance Level
54
Overhaul Kit - Maintenance Level
54
Set of Seals
54
Set of Vanes
54
Ordering Spare Parts Packages
54
Tbl. 11: Consumables
54
Tbl. 12: Spare Parts Packages
55
Accessories
56
Accessory Information
56
Ordering Accessories
56
Tbl. 13: Accessories for Hena 26 | Hena
57
Technical Data and Dimensions
58
General
58
Technical Data
58
Tbl. 14: Conversion Table: Pressure Units
58
Tbl. 15: Conversion Table: Units for Gas Throughput
58
Dimensions
61
Fig. 22: Dimensions Hena 26 | Single Phase Motor
61
Fig. 23: Dimensions Hena 26 | Three Phase Motor
62
Fig. 24: Dimensions Hena 41 | Three Phase Motor
63
Declaration of Conformity
64

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Pfeiffer Vacuum PK D04 101 161 Operating Instructions Manual (66 pages)

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