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DUO 11 ATEX
Pfeiffer Vacuum DUO 11 ATEX Manuals
Manuals and User Guides for Pfeiffer Vacuum DUO 11 ATEX. We have
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Pfeiffer Vacuum DUO 11 ATEX manual available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum DUO 11 ATEX Operating Instructions Manual (60 pages)
Rotary vane pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 8 MB
Table of Contents
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Abbreviations
9
Tbl. 2: Abbreviations Used in this Document
9
Fig. 1: Position of the Labels on the Product
9
2 Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
15
ATEX Classification and Safety Measures
15
Labeling of the Vacuum Pump
15
Potential Hazards
16
Tbl. 3: ATEX Designations
16
Safety Measures
17
Tbl. 4: Potential Hazards
17
Tbl. 5: Measures and Safety Equipment
17
Product Usage Limits
18
Proper Use
18
Tbl. 6: Permissible Ambient and Operating Conditions
18
Foreseeable Improper Use
19
Personnel Qualification
19
Ensuring Personnel Qualification
19
Personnel Qualification for Maintenance and Repair
20
Advanced Training with Pfeiffer Vacuum
20
3 Product Description
21
Function
21
Fig. 2: Design, Construction
21
Operating Principle
22
Scope of Delivery
22
Identifying the Product
22
Fig. 3: Rotary Vane Vacuum Pump Functional Principle
22
4 Transportation and Storage
23
Transporting the Vacuum Pump
23
Storing the Vacuum Pump
24
Fig. 4: Lifting and Transporting the Vacuum Pump
24
5 Installation
25
Installing the Vacuum Pump
25
Connecting the Vacuum Side
25
Fig. 5: Minimum Distances
25
Connecting the Exhaust Side
26
Fig. 6: Vacuum Connection with Flange Connection
26
Grounding the Vacuum Pump
27
Fig. 7: Exhaust Connection with Flange Connection
27
Establishing Mains Connection
28
Fig. 8: Connecting the Grounding Cable
28
Choosing the Cable Bushing
29
Connect Three Phase Motor with 6-Pin Terminal Board
29
Fig. 9: Delta Connection for Low Voltage
29
Fig. 10: Star Circuit for High Voltage
29
Selecting On-Site Fuse Protection
30
Connecting the PTC Thermistor Tripping Unit
30
Tbl. 7: Current Values for Fuse Layout
30
Checking the Direction of Rotation
31
Filling the Operating Fluid
31
Fig. 11: Connection Example with PTC Thermistor Tripping Unit
31
Fig. 12: Filling the Operating Fluid
32
6 Operation
33
Putting the Vacuum Pump into Operation
33
Switching on the Vacuum Pump
33
Operating the Vacuum Pump with Inert Gas
34
Fig. 13: Gas Ballast Valve with Inert Gas Connection
35
Refilling Operating Fluid
36
Switching off the Vacuum Pump
36
Fig. 14: Filling the Operating Fluid
36
7 Maintenance
38
Maintenance Instructions
38
Checklist for Inspection and Maintenance
39
Changing the Operating Fluid
40
Determine Degree of Aging of P3 Operating Fluid
41
Draining the Operating Fluid
41
Rinsing and Cleaning the Rotary Vane Vacuum Pump
42
Fig. 15: Draining the Operating Fluid
42
Fig. 16: Removing/Fitting the Cap
43
Cleaning the Inert Gas Valve
44
Fig. 17: Valve with Inert Gas Connection
44
8 Decommissioning
45
Decommissioning the Vacuum Pump for Longer Periods
45
Recommissioning
45
9 Recycling and Disposal
46
General Disposal Information
46
Dispose of Rotary Vane Pump
46
10 Malfunctions
47
Tbl. 9: Troubleshooting for Rotary Vane Pumps
48
11 Service Solutions by Pfeiffer Vacuum
49
12 Spare Parts
51
Maintenance Kit 1 - Maintenance Level
51
Tbl. 10: Spare Parts Pack Duo 11 ATEX
51
Tbl. 11: Content of Maintenance Kit
51
Fig. 18: Content of Maintenance Kit 1 - Maintenance Level
51
Maintenance Kit 2 - Maintenance Level 2, Cleaning and Dismantling
52
Overhaul Kit - Maintenance Level
52
Coupling Set for Versions with Magnetic Coupling
52
Set of Vanes
52
13 Accessories
53
Accessory Information
53
Ordering Accessories
53
Tbl. 12: Ordering Accessories
53
Tbl. 13: Consumables
53
14 Technical Data and Dimensions
54
General
54
Substances in Contact with the Media
54
Tbl. 14: Conversion Table: Pressure Units
54
Tbl. 15: Conversion Table: Units for Gas Throughput
54
Tbl. 16: Materials that Make Contact with the Process Media
54
Technical Data
55
Dimensions
55
Tbl. 17: Technical Data Duo 11 ATEX
55
Fig. 19: Dimension Diagram Duo 11 ATEX
56
Declaration of Conformity
57
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