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Pfeiffer Vacuum BA 501 Manuals
Manuals and User Guides for Pfeiffer Vacuum BA 501. We have
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Pfeiffer Vacuum BA 501 manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum BA 501 Operating Instructions Manual (72 pages)
Rotary vane pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 6 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
7
Stickers on Product
8
Tbl. 1: Stickers on Product
8
Abbreviations
9
Trademark Proof
9
Fig. 1: Position of the Stickers on the Product
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of Product
14
Proper Use
15
Foreseeable Improper Use
15
Personnel Qualification
15
Tbl. 3: Limits of Use of Product
15
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
16
Advanced Training with Pfeiffer Vacuum
16
Product Description
17
Function
17
Actuator
17
Gas Ballast
17
Fig. 2: Structure of the Rotary Vane Pump
17
Cooling Water Controller
18
Venting or Measuring Connection
18
Operating Fluid, Oil
18
Operating Principle
18
Fig. 3: Rotary Vane Vacuum Pump Functional Principle
18
Product Features
19
Identifying the Product
19
Scope of Delivery
19
Transportation and Storage
20
Transporting Vacuum Pump
20
Fig. 4: Transporting Vacuum Pump
20
Storing Vacuum Pump
21
Installation
22
Setting up Vacuum Pump
22
Connecting Vacuum Side
22
Fig. 5: Vacuum Connection with Flange Connection
23
Connecting Exhaust Side
24
Fig. 6: Exhaust Connection with Flange Connection
24
Connecting the Cooling Water Supply
25
Tbl. 5: Requirements on the Cooling Water Composition
25
Connecting to Mains Power Supply
26
Fig. 7: Connecting the Cooling Water Supply
26
Connecting Three-Phase Motor with 6-Pin Terminal Board
27
Fig. 8: Delta Connection for Low Voltage
27
Fig. 9: Star Circuit for High Voltage
27
Setting Motor Protection Switch
28
Connecting the PTC Thermistor Tripping Unit
28
Tbl. 6: Settings for the Motor Protection Switch for BA 251
28
Tbl. 7: Settings for the Motor Protection Switch for BA 501
28
Checking Direction of Rotation
29
Fig. 10: Connection Example with PTC Thermistor Tripping Unit
29
Installing Belt Guard
30
Removing Belt Guard
30
Tensioning V-Belt
31
Tbl. 8: Settings for V-Belt Bias
31
Fig. 11: Removing Belt Guard
31
Fig. 12: Checking V-Belt Bias with Load Hook
31
Mounting Belt Guard Temporarily
32
Marking Protective Coverings
32
Fig. 13: Mounting Belt Guard Temporarily
32
Installing Cage Nuts
33
Mounting Belt Guard to Base Frame
33
Fig. 14: Positions of Protective Coverings Viewed from Inside
33
Mounting Protective Coverings to Belt Guard
34
Fig. 15: Mounting Belt Guard to Base Frame
34
Filling up Operating Fluid
35
Fig. 16: Mounting Protective Coverings to Belt Guard
35
Operation
37
Commissioning Vacuum Pump
37
Fig. 17: Cooling Water Controller of the Rotary Vane Pump
37
Switching on Vacuum Pump
38
Setting Cooling Water Controller
39
Fig. 18: Setting Cooling Water Controller
39
Operating Rotary Vane Pump with Gas Ballast
40
Refilling Operating Fluid
40
Fig. 19: Top of Gas Ballast Valve
40
Switching off Vacuum Pump
41
Maintenance
42
Maintenance Instructions
42
Checklist for Inspection and Maintenance
43
Change the Operating Fluid
44
Determining Degree of Aging of P3 Operating Fluid
45
Changing Operating Fluid in Operating Fluid Storage Tank
46
Rinsing and Cleaning Rotary Vane Pump
47
Fig. 20: Flange with Valve and Locking Screw on Operating Fluid Storage Tank
47
Changing Operating Fluid in Bearings
48
Fig. 21: Oiler and Locking Screw on a Bearing Shield
48
Disassembling and Cleaning Gas Ballast Valve
49
Fig. 22: Gas Ballast Valve
50
Adjusting the Noise Reduction
51
Tensioning V-Belt
52
Fig. 23: Top of Gas Ballast Valve
52
Tbl. 10: Settings for V-Belt Bias
53
Fig. 24: Checking V-Belt Bias with Load Hook
53
Decommissioning
54
Shutting down for Longer Periods
54
Recommissioning
54
Recycling and Disposal
55
General Disposal Information
55
Dispose of Rotary Vane Pump
55
Malfunctions
56
Tbl. 11: Troubleshooting for Rotary Vane Pumps
58
Service Solutions by Pfeiffer Vacuum
59
Spare Parts
61
Ordering Spare Part Packages
61
Set of Seals
61
Maintenance Kit 1 - Maintenance Level
61
Maintenance Kit - RSSR Outside
61
Maintenance Kit - RSSR Inside
61
Overhaul Kit - Maintenance Level
61
Tbl. 12: Spare Part Packages
61
V-Belt Kit
62
Exhaust Valve Kit
62
Set of Vanes
62
Cooling Water Controller
62
Accessories
63
Accessory Information
63
Ordering Accessories
63
Tbl. 15: Consumables
65
Technical Data and Dimensions
66
General
66
Substances in Contact with the Media
66
Tbl. 16: Conversion Table: Pressure Units
66
Tbl. 17: Conversion Table: Units for Gas Throughput
66
Tbl. 18: Materials that Make Contact with the Process Media
66
Technical Data
67
Dimensions
68
Fig. 25: Dimensions of Unoline Plus BA 251
68
Fig. 26: Dimensions of Unoline Plus BA 501
69
EC Declaration of Conformity
70
Declaration of Conformity
71
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Pfeiffer Vacuum BA 501 Operating Instructions Manual (50 pages)
Rotary Vane Pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 3 MB
Table of Contents
Table of Contents
2
1 About this Manual
4
Validity
4
Conventions
4
2 Safety
6
Safety Precautions
6
Protective Equipment
6
Proper Use
7
Improper Use
7
3 Transport and Storage
8
Transport
8
Storage
8
4 Product Description
9
Product Identification
9
Function
10
5 Installation
11
Setting up the Pump
11
Connecting the Vacuum Side
11
Connecting the Exhaust Side
11
Connecting the Cooling Water
12
Connecting to the Mains Power Supply
14
Filling up the Operating Fluid
18
Setting up Ventilation or Measurement Connection
18
Operating Fluid Level Monitoring (Option)
19
Operating Fluid Temperature Monitoring (Option)
21
6 Operation
22
Before Switching on
22
Switching on the Pump
23
Pumping Condensable Vapours
24
Topping up the Operating Fluid
27
Switching off and Venting
27
7 Maintenance
28
Precautions
28
Changing the Operating Fluid
29
Changing the Kind of Operating Fluid
31
Clean the Cooling Water Chambers
32
Checking the "V" Belt Drive
32
Cleaning the Gas Ballast Valve
34
Set/Adjust the Silencer
35
8 Decommissioning
36
Shutting down for Longer Periods
36
Re-Starting
36
Disposal
36
9 Malfunctions
37
Rectifying Malfunctions
37
10 Service
39
11 Spare Parts
40
Spare Parts Packages
40
Drawings
41
12 Accessories
43
13 Technical Data and Dimensions
44
General
44
Technical Data
45
Dimensions
46
Declaration of Conformity
49
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