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Peterbilt 220 Manuals
Manuals and User Guides for Peterbilt 220. We have
3
Peterbilt 220 manuals available for free PDF download: Operator's Manual, Manual
Peterbilt 220 Operator's Manual (182 pages)
Brand:
Peterbilt
| Category:
Trucks
| Size: 6 MB
Table of Contents
Table of Contents
2
Why this Handbook Is so Important
10
Warnings and Safety Regulations
12
Safety Alerts
13
Warnings and Safety Regulations
15
Emergency Equipment
17
Technical Items of Special Importance
22
Jump Starting Vehicles
26
Cab, Instruments and Controls
32
Entering and Leaving the Vehicle
33
Doors
34
Electrically Operated Windows
35
Heated Mirrors
35
Mirrors
36
Electrical Mirror Adjustment
36
Windshield Wiper Blades
36
Roof Console
37
Sun Visors
37
Stepwell Lighting
37
Interior Lighting
38
Dashboard
39
Instrument Panel
41
Warning Indicators
46
Control Panel
52
Control Panel of Heating/Ventilation System
57
Air Conditioning Switch
58
Fan Speed Selector Switch
61
Temperature Adjustment
61
Air Distribution Selector Switch
62
Center Console
63
Left-Hand Steering Column Switch
66
Right-Hand Steering Column Switch
67
Steering Wheel Switches
68
Adjustable Steering Column
69
Seats
70
Important Points
71
Seat Belts
73
Master Display
78
General
79
Layout of Master Display
80
Start-Up Phase
81
Menu Selector Switch
83
Menu Overview
85
Faults
87
Warning Symbols
88
Inspections and Maintenance
92
Overview of Daily Checks
93
Opening the Front Panel
93
Engine Oil Level
94
Topping up Coolant
95
Special Coolant Fill Instructions
97
Windshield Washer Reservoir Fluid Level
98
Air Filter Indicator
98
Wheels and Tires
99
Lighting and Instruments
99
Driver's Seat and Mirrors
100
Overview of Weekly Checks
100
Power Steering Fluid Level
101
Brake System Air Drier
101
Draining the Water Separator
102
Batteries
103
General Maintenance
104
Cab Maintenance
104
Cleaning
105
Preventative Maintenance before the Winter Season
108
Diesel Fuel
108
Cab Heater
109
Windshield Washer Reservoir
109
Maintenance after the Winter Season
109
Cooling System
109
PDC & Voltage Converter
110
Power Distribution Center
111
Driving
114
General
115
Steering Lock/Contact/Starter Switch
116
Glow System
116
Starting Procedure
117
Engine Speed Control
118
Cruise Control
120
Vehicle Speed Limitation for Special Applications
123
Driving Style
123
Steering
124
ABS Brakes
124
Parking Brake and Service Brake
126
Engine Brake
127
Stopping
128
Automatic Gearbox
130
Allison 2100 Series
131
Emergency Repairs
134
Tilting the Cab
135
Replacing the Poly-V Belt
138
Replacing the Fuel Fine Filter
139
Draining the Water Separator
140
Releasing the Parking Brake
141
Jacking up the Front Axle
141
Jacking up the Rear Axle
142
Changing the Wheel
143
Tire Inflating Connection
147
Towing
148
Replacing Bulbs
150
Fuses and Relays
153
Technical Data and Identification
158
Engine
159
Electrical System
160
Wheels
161
Tire Pressure Table (Metric)
162
Lubricant-, Engine Coolant- and Fuel Specifications
163
Engine Oil
165
Coolants
166
Steering Gear
168
Cab Tilting Mechanism
168
Chassis Number
169
Engine Number
169
Paint Identification Plate
170
Vehicle Identification Label
170
Consumer Information
172
Consumer Information
173
Alphabetical Index
178
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Peterbilt 220 Operator's Manual (136 pages)
Brand:
Peterbilt
| Category:
Trucks
| Size: 11 MB
Table of Contents
Table of Contents
5
Chapter 1 | SAFETY
8
Safety Alerts
8
Why this Handbook Is so Important
8
Warnings and Safety Regulations
9
Emergency Equipment
11
Technical Items of Special Importance
14
Jump Starting Vehicles
16
Chapter 2 | Emergency 2
19
Emergency
19
Tilting the Cab
20
Replacing the Poly-V Belt
21
Replacing the Fuel Line Filter
22
Draining the Water Separator
23
Releasing the Parking Brake
23
Changing the Wheel
24
Jacking up the Front Axle
24
Jacking up the Rear Axle
24
Tire Inflating Connection
26
Towing
27
Replacing Bulbs
28
Fuses
30
Chapter 3 | Controls
33
Controls
33
Doors
35
Entering and Leaving the Vehicle
35
Electrical Mirror Adjustment
36
Electrically Operated Windows
36
Heated Mirrors
36
Mirrors
36
Interior Lighting
37
Roof Console
37
Stepwell Lighting
37
Sun Visors
37
Windshield Wiper Blades
37
Dashboard
38
Control Panel
41
Air Conditioning Switch
42
Control Panel of Heating/Ventilation System
42
Fan Speed Selector Switch
43
Air Distribution Selector Switch
44
Temperature Adjustment
44
Center Console
45
Left-Hand Steering Column Switch
45
Right-Hand Steering Column Switch
45
Adjustable Steering Column
46
Steering Wheel Switches
46
Seats
47
Master Display
50
PDC and Voltage Display
74
Power Distribution Center (PDC)
74
Voltage Converter
74
Chapter 4 | Driving
75
Driving
75
General
76
Glow System
76
Steering Lock/Contact/Starter Switch
76
Starting Procedure
77
Engine Speed Control
78
Cruise Control
79
Adaptive Cruise Control (Optional)
81
Driving Style
83
Vehicle Speed Limitation for Special Applications
83
ABS Brakes
87
Steering
87
Engine Brake
92
Park Brake and Service Brake
92
Allison Automatic Gearbox
93
Stopping
93
Chapter 5 | Maintenance
97
Maintenance
97
Introduction
99
Air Dryer
101
Overhaul
101
Air Gauges and Air Leaks
102
Air Tanks
102
Air Compressor
103
Overview of Daily Checks
103
Engine Oil Level
104
Opening the Front Panel
104
Special Coolant Fill Instructions
105
Topping up Coolant
105
Windshield Washer Reservoir Fluid Level
106
Air Filter Indicator
107
Driver's Seat and Mirrors
107
Lighting and Instruments
107
Wheels and Tires
107
Brake System Air Drier
108
Overview of Weekly Checks
108
Power Steering Fluid Level
108
Batteries
109
Draining the Water Separator
109
Cab Maintenance
110
Cleaning
110
General Maintenance
110
Cooling System
112
Diesel Fuel
112
Maintenance after the Winter Season
112
Preventative Maintenance before the Winter Season
112
Windshield Washer Reservoir
112
Chapter 6 | Information
113
Information
113
Engine
114
Output and Torque
114
Type
114
Electrical System
115
Wheels
115
Lubricant, Engine Coolant and Fuel Specifications
118
Coolants
119
Engine Oil
119
Cab Tilting Mechanism
120
Chassis Number
120
Engine Number
120
Steering Gear
120
Consumer Information
121
Paint Identification Plate
121
Vehicle Identification Label
121
Operator's Manual Supplement
123
Peterbilt 220 Manual (85 pages)
Brand:
Peterbilt
| Category:
Trucks
| Size: 5 MB
Table of Contents
Table of Contents
3
Figures
5
Abbreviations
8
Section1 Introduction
10
Safety Signals
11
Federal Motor Vehicle Safety Standards Compliance
12
Incomplete Vehicle Certification
12
Noise and Emissions Requirements
13
Table 3-1 Frame Height
14
Section3 Dimensions
14
Frame Height
14
Table 3-2 Turning Radius
15
Turning Radius
15
Cab Tilt
16
Model 220 W/19.5 Tires
16
Model 220 W/22.5 Tires
16
Figure 3-1.1 Side View -Model 220 W/19.5 Tires Cab Tilt Height and Pivot Location Measurement
16
Figure 3-1.2 Side View -Model 220 W/22.5 Tires Cab Tilt Height and Pivot Location Measurement
16
Table 3-3 Cab Tilt Height
16
Table 3-4 Cab Pivot Location
16
Overall Dimensions
17
Side View - Model 220
17
Table 3-5 Overall Dimensions
18
Front and Rear Views - Model 220
20
Figure 3-3.1 Front & Rear View -Model 220
20
Detail Views3-10
23
Left Side: Chassis Heights - Model 220
23
Figure 3-4.1 Cab Floor: Side View, Left Side W/ 19.5 Tires
23
Table 3-7.1 Battery Box Step and Cab Floor Measurements W/ 19.5 Tires
23
Table 3-7.2 Battery Box Step and Cab Floor Measurements W/ 22.5 Tires
24
Figure 3-4.2 Cab Floor: Side View, Left Side W/ 22.5 Tires
24
Components Locations -Model 220
25
Figure 3-5.1 Model 220 W/22.5 Tires, Battery Box, Fuel Tank, Air Tank, DEF Tank and Crossmember Location Measured from Front Axle: Inches (MM)
25
Crossmember Locations-Model 220
27
Figure 3-6.1 Model 220 Crossmember Locations
27
Table 3-9.1 Model 220 Crossmember Location Measured from Front Axle Centerline
27
Frame Rail Configurations
29
Figure 3-7 Model 220 Rail Measurements
29
Table 3-10 Frame Rail Strength Characteristics
29
Battery Box, Fuel Tanks and Air Tanks - Model 220
30
Figure 3-8 Model 220 Battery Box, Fuel Tank and Air Tanks Measurement MM (In)
30
DPF & SCR Locations -Model 220
31
Figure 3-9.1 Model 220 Exhaust Measurements
31
Figure 3-9.2 Model 220 Exhaust Measurements
31
Table 3-11 Model 220 Exhaust Location Measured from BOC Inches (MM)
31
Table 3-12 Model 220 Exhaust Location Measured from BOC Inches (MM)
31
Side View - Model 220 Clear Rail Package
32
Figure 3-10.1 Side View -Model 220 CRP Laden Height and Length Measurement
32
Reyco 79KB Single Rear Axle Hendrickson HAS Single Rear Axle
33
Table 3-13 Model 220 Reyco & Hendrickson Single Rear Axle: Ride Height Measurement
33
Figure 3-11 Model 220 Reyco & Hendrickson Single Rear Axle Measurements
33
Tire Data
33
Frame and Cab Related Heights
33
Ground Clearances
33
Figure 3-12.1 PTO Models Installed on a 2000 Series Allison Transmission
34
Pto Clearances
34
Figure 3-12.2 Model 220 PTO Clearances 1 of 2
35
Figure 4-1.1 the DEF Lines Route to the After-Treatment System
36
Exhaust and Aftertreatment Information
36
Figure 4-1.2 the DEF Lines Route to the Engine Coolant
37
General Guidelines for DEF System
38
Installation Requirements and Dimensions for DEF System
38
Figure 4-2 Measurement Location of DEF Supply Module (Pump)
39
Figure 4-3 Measurement Location of DEF Dosing Module (Injector)
39
Measurement Reference Points
39
Figure 4-4 Orientation of Dosing Module
40
Figure 4-5 Routing DEF Lines and DEF Trap
40
Routing to the Dosing Module (Injector)
40
Figure 4-6.1 Horizontal Crossover DPF and SCR with Horizontal Tailpipe
41
Figure 4-6.2 Top View of Horizontal Crossover DPF and SCR with Horizontal Tailpipe
41
General Exhaust Information
41
Figure 4-6.3 Right View of Horizontal Crossover DPF and SCR with Horizontal Tailpipe
42
Figure 4-6.4 Back View of Horizontal Crossover DPF and SCR with Horizontal Tailpipe
42
Frame Layouts
45
Visual Index
45
Table 5-1 Symbols
45
Section5 Frame Layouts and Bodymounting FRAME LAYOUTS
45
Figure 5-1.1 Horizontal Crossover DPF/SCR, LH Horizontal Tailpipe, RH BOC Rectangular Fuel Tank, RH BOC Rectangular DEF Tank and LH BOC Battery Box
46
Figure 5-1.2 Horizontal Crossover DPF/SCR, LH Horizontal Tailpipe, RH BOC Rectangular Fuel Tank, RHBOC Rectangular Fuel Tank, RH BOC Rectangular DEF Tank and LH BOC Battery Box
46
Figure 5-1.3 Vertical Crossover DPF/SCR, LH Horizontal Tailpipe, RH BOC Rectangular Fuel Tank, RH
47
Critical Clearances
48
Rear Wheels and Cab
48
Figure 5-2 Minimum Clearance between Top of Rear Tires and Body Structure Overhang
48
Figure 5-3 Minimum Back of Cab Clearance
48
Body Mounting Using Brackets
49
Frame Sill
49
Brackets
50
Mounting Holes
50
Figure 5-4 Spacer between Frame Sill and Body Rail - Rubber or Plastic
50
Figure 5-5 High Compression Spring between the Mounting Bolt and Upper Bracket
50
Figure 5-7 Hole Locations Guidelines for Frame Rail and Bracket
50
Frame Drilling
51
Hole Location Guidelines
51
Body Mounting Using U-Bolts
51
Spacers
51
Figure 5-9 Acceptable U-Bolt Mounting with Wood and Fabricated Spacers
52
Figure 5-10 Clearance Space for Air Lines and Cables
52
Figure 5-11 Example of Fishplate Bracket at Rear End of Body, Used with U-Bolts
53
Rear Body Mount
53
Section6 Frame Modifications
54
Frame Modifications
54
Introduction
54
Drilling Rails
54
Modifying Frame Length
54
Changing Wheelbase
54
Crossmembers
55
Torque Requirements
56
Table 6-1 Customary Grade 8 UNF or UNC
56
Section7 Electrical
57
Electrical Introduction
57
Electrical Circuits
57
Capacity
57
Data Bus Communication
58
Cab/Chassis Interface
59
The EJB(Electrical Junction Box)
59
Figure 7-2.2 Inside View - Electrical Junction Box Location
59
Figure 7-3 LF Euro 6 Cab Interface Names
60
Controllers
62
Dash Controls
63
Figure 7-6.1 Power Distribution Center
64
Figure 7-6.2 Power Distribution Center (Chassis)
65
Table 7-1 Additional Spare Circuits for Wiring
65
Figure 7-7 Body Builder 9 Pin Connector
66
Table 7.2 Body Builder 9 Pin Connector
66
Model 220 Pto Wiring Information
67
Figure 7-8.1 Typical PTO Wiring for Euro 6 LFNA - 12V PTO Solenoid
68
Figure 7-8.2 Typical PTO Wiring for Euro 6 LFNA - 24V PTO Solenoid
69
Figure 7-9 a 12-Pin Deutsch Connector and Remote PTO Controls
70
Table A-1. Model Year (Code) Designations
71
Certification Labels
72
Components and Weights Label
72
Tire/Rim and Weight Rating Data Label
72
Incomplete Vehicle Certification Label
72
Figure A-2 Drivers Door and Door Frame Label
72
Component Identification
73
Engine Identification
73
Figure A-3 Engine Identification Location
73
Transmission Identification
74
Front Axle Identification
74
Rear Axle Identification
74
Figure A-4 Front Axle Identification
74
Figure A-5 Rear Axle Identification 1
74
Appendix A Vehicle Identification
71
Vehicle Identification Number
71
VIN Location
71
Chassis Number Locations
71
Appendix B Weight Distribution
75
Introduction
75
Abbreviations
75
Calculations
76
Weight Distribution Without Body
76
Figure B-1 Balanced Load: Cgf 100 In. from Front Axle
76
Figure B-2 Unbalanced Load: Cgf 133 In. from Front Axle
77
Weight Distribution with Body
78
Chassis Weights
78
Table B-1. Model 220 Single Rear Axle "Bare" Chassis Tare Weights (no Driver, no Fuel
78
Figure B-3 Balanced Body Unloaded: Cgf 184.7 In. (4691.45 MM) from Front Axle
79
Figure B-4 Liftgate Example: Cgf 322.2 in (8183.9 MM) from Front Axle
79
Figure B-5. Balanced Body Loaded: Cgf 184.7 in (4691.45 MM) from Front Axle
81
Weight Distribution Analysis
82
Body Length
82
Table B-3 Available Model 220 Body Lengths
83
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