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220 2017
Peterbilt 220 2017 Manuals
Manuals and User Guides for Peterbilt 220 2017. We have
1
Peterbilt 220 2017 manual available for free PDF download: Manual
Peterbilt 220 2017 Manual (85 pages)
Brand:
Peterbilt
| Category:
Trucks
| Size: 5 MB
Table of Contents
Table of Contents
3
Figures
5
Abbreviations
8
Section1 Introduction
10
Safety Signals
11
Federal Motor Vehicle Safety Standards Compliance
12
Incomplete Vehicle Certification
12
Noise and Emissions Requirements
13
Table 3-1 Frame Height
14
Section3 Dimensions
14
Frame Height
14
Table 3-2 Turning Radius
15
Turning Radius
15
Cab Tilt
16
Model 220 W/19.5 Tires
16
Model 220 W/22.5 Tires
16
Figure 3-1.1 Side View -Model 220 W/19.5 Tires Cab Tilt Height and Pivot Location Measurement
16
Figure 3-1.2 Side View -Model 220 W/22.5 Tires Cab Tilt Height and Pivot Location Measurement
16
Table 3-3 Cab Tilt Height
16
Table 3-4 Cab Pivot Location
16
Overall Dimensions
17
Side View - Model 220
17
Table 3-5 Overall Dimensions
18
Front and Rear Views - Model 220
20
Figure 3-3.1 Front & Rear View -Model 220
20
Detail Views3-10
23
Left Side: Chassis Heights - Model 220
23
Figure 3-4.1 Cab Floor: Side View, Left Side W/ 19.5 Tires
23
Table 3-7.1 Battery Box Step and Cab Floor Measurements W/ 19.5 Tires
23
Table 3-7.2 Battery Box Step and Cab Floor Measurements W/ 22.5 Tires
24
Figure 3-4.2 Cab Floor: Side View, Left Side W/ 22.5 Tires
24
Components Locations -Model 220
25
Figure 3-5.1 Model 220 W/22.5 Tires, Battery Box, Fuel Tank, Air Tank, DEF Tank and Crossmember Location Measured from Front Axle: Inches (MM)
25
Crossmember Locations-Model 220
27
Figure 3-6.1 Model 220 Crossmember Locations
27
Table 3-9.1 Model 220 Crossmember Location Measured from Front Axle Centerline
27
Frame Rail Configurations
29
Figure 3-7 Model 220 Rail Measurements
29
Table 3-10 Frame Rail Strength Characteristics
29
Battery Box, Fuel Tanks and Air Tanks - Model 220
30
Figure 3-8 Model 220 Battery Box, Fuel Tank and Air Tanks Measurement MM (In)
30
DPF & SCR Locations -Model 220
31
Figure 3-9.1 Model 220 Exhaust Measurements
31
Figure 3-9.2 Model 220 Exhaust Measurements
31
Table 3-11 Model 220 Exhaust Location Measured from BOC Inches (MM)
31
Table 3-12 Model 220 Exhaust Location Measured from BOC Inches (MM)
31
Side View - Model 220 Clear Rail Package
32
Figure 3-10.1 Side View -Model 220 CRP Laden Height and Length Measurement
32
Reyco 79KB Single Rear Axle Hendrickson HAS Single Rear Axle
33
Table 3-13 Model 220 Reyco & Hendrickson Single Rear Axle: Ride Height Measurement
33
Figure 3-11 Model 220 Reyco & Hendrickson Single Rear Axle Measurements
33
Tire Data
33
Frame and Cab Related Heights
33
Ground Clearances
33
Figure 3-12.1 PTO Models Installed on a 2000 Series Allison Transmission
34
Pto Clearances
34
Figure 3-12.2 Model 220 PTO Clearances 1 of 2
35
Figure 4-1.1 the DEF Lines Route to the After-Treatment System
36
Exhaust and Aftertreatment Information
36
Figure 4-1.2 the DEF Lines Route to the Engine Coolant
37
General Guidelines for DEF System
38
Installation Requirements and Dimensions for DEF System
38
Figure 4-2 Measurement Location of DEF Supply Module (Pump)
39
Figure 4-3 Measurement Location of DEF Dosing Module (Injector)
39
Measurement Reference Points
39
Figure 4-4 Orientation of Dosing Module
40
Figure 4-5 Routing DEF Lines and DEF Trap
40
Routing to the Dosing Module (Injector)
40
Figure 4-6.1 Horizontal Crossover DPF and SCR with Horizontal Tailpipe
41
Figure 4-6.2 Top View of Horizontal Crossover DPF and SCR with Horizontal Tailpipe
41
General Exhaust Information
41
Figure 4-6.3 Right View of Horizontal Crossover DPF and SCR with Horizontal Tailpipe
42
Figure 4-6.4 Back View of Horizontal Crossover DPF and SCR with Horizontal Tailpipe
42
Frame Layouts
45
Visual Index
45
Table 5-1 Symbols
45
Section5 Frame Layouts and Bodymounting FRAME LAYOUTS
45
Figure 5-1.1 Horizontal Crossover DPF/SCR, LH Horizontal Tailpipe, RH BOC Rectangular Fuel Tank, RH BOC Rectangular DEF Tank and LH BOC Battery Box
46
Figure 5-1.2 Horizontal Crossover DPF/SCR, LH Horizontal Tailpipe, RH BOC Rectangular Fuel Tank, RHBOC Rectangular Fuel Tank, RH BOC Rectangular DEF Tank and LH BOC Battery Box
46
Figure 5-1.3 Vertical Crossover DPF/SCR, LH Horizontal Tailpipe, RH BOC Rectangular Fuel Tank, RH
47
Critical Clearances
48
Rear Wheels and Cab
48
Figure 5-2 Minimum Clearance between Top of Rear Tires and Body Structure Overhang
48
Figure 5-3 Minimum Back of Cab Clearance
48
Body Mounting Using Brackets
49
Frame Sill
49
Brackets
50
Mounting Holes
50
Figure 5-4 Spacer between Frame Sill and Body Rail - Rubber or Plastic
50
Figure 5-5 High Compression Spring between the Mounting Bolt and Upper Bracket
50
Figure 5-7 Hole Locations Guidelines for Frame Rail and Bracket
50
Frame Drilling
51
Hole Location Guidelines
51
Body Mounting Using U-Bolts
51
Spacers
51
Figure 5-9 Acceptable U-Bolt Mounting with Wood and Fabricated Spacers
52
Figure 5-10 Clearance Space for Air Lines and Cables
52
Figure 5-11 Example of Fishplate Bracket at Rear End of Body, Used with U-Bolts
53
Rear Body Mount
53
Section6 Frame Modifications
54
Frame Modifications
54
Introduction
54
Drilling Rails
54
Modifying Frame Length
54
Changing Wheelbase
54
Crossmembers
55
Torque Requirements
56
Table 6-1 Customary Grade 8 UNF or UNC
56
Section7 Electrical
57
Electrical Introduction
57
Electrical Circuits
57
Capacity
57
Data Bus Communication
58
Cab/Chassis Interface
59
The EJB(Electrical Junction Box)
59
Figure 7-2.2 Inside View - Electrical Junction Box Location
59
Figure 7-3 LF Euro 6 Cab Interface Names
60
Controllers
62
Dash Controls
63
Figure 7-6.1 Power Distribution Center
64
Figure 7-6.2 Power Distribution Center (Chassis)
65
Table 7-1 Additional Spare Circuits for Wiring
65
Figure 7-7 Body Builder 9 Pin Connector
66
Table 7.2 Body Builder 9 Pin Connector
66
Model 220 Pto Wiring Information
67
Figure 7-8.1 Typical PTO Wiring for Euro 6 LFNA - 12V PTO Solenoid
68
Figure 7-8.2 Typical PTO Wiring for Euro 6 LFNA - 24V PTO Solenoid
69
Figure 7-9 a 12-Pin Deutsch Connector and Remote PTO Controls
70
Table A-1. Model Year (Code) Designations
71
Certification Labels
72
Components and Weights Label
72
Tire/Rim and Weight Rating Data Label
72
Incomplete Vehicle Certification Label
72
Figure A-2 Drivers Door and Door Frame Label
72
Component Identification
73
Engine Identification
73
Figure A-3 Engine Identification Location
73
Transmission Identification
74
Front Axle Identification
74
Rear Axle Identification
74
Figure A-4 Front Axle Identification
74
Figure A-5 Rear Axle Identification 1
74
Appendix A Vehicle Identification
71
Vehicle Identification Number
71
VIN Location
71
Chassis Number Locations
71
Appendix B Weight Distribution
75
Introduction
75
Abbreviations
75
Calculations
76
Weight Distribution Without Body
76
Figure B-1 Balanced Load: Cgf 100 In. from Front Axle
76
Figure B-2 Unbalanced Load: Cgf 133 In. from Front Axle
77
Weight Distribution with Body
78
Chassis Weights
78
Table B-1. Model 220 Single Rear Axle "Bare" Chassis Tare Weights (no Driver, no Fuel
78
Figure B-3 Balanced Body Unloaded: Cgf 184.7 In. (4691.45 MM) from Front Axle
79
Figure B-4 Liftgate Example: Cgf 322.2 in (8183.9 MM) from Front Axle
79
Figure B-5. Balanced Body Loaded: Cgf 184.7 in (4691.45 MM) from Front Axle
81
Weight Distribution Analysis
82
Body Length
82
Table B-3 Available Model 220 Body Lengths
83
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