PCM 2012 ZR409 MPI Marine Engine Manuals

Manuals and User Guides for PCM 2012 ZR409 MPI Marine Engine. We have 1 PCM 2012 ZR409 MPI Marine Engine manual available for free PDF download: Owner's Operation And Maintenance Manual

PCM 2012 ZR409 MPI Owner's Operation And Maintenance Manual

PCM 2012 ZR409 MPI Owner's Operation And Maintenance Manual (93 pages)

Marine

Brand: PCM | Category: Engine | Size: 1 MB

Table of Contents

Table of Contents
5
Introduction

7
Boating Responsibilities

14
- Carbon Monoxide Hazard
  14
- Safe Boating Suggestions
  15
- Water Wisdom
  15
- Operation and Maintenance
  15
- Rules of the Road
  16
- Boating Responsibilities
  16
Engine Identification

17
Electronic Fuel Injection Information

19
- Electronic Fuel Injection System
  19
Operating Instructions

20
- Engine Alarm System
  20
- Instrumentation
  21
- Electronic Speed Control
  21
- Starting Engine (Fuel Injected Engines)
  21
- Shifting Transmission
  23
- Stopping Engine
  24
- Freezing Temperature Operation
  24
- Operation in High Debris Areas
  24
- PCM Basic Cruise Speed Control System
  25
- Operating Instructions
  26
Conditions Affecting Operation

27
- Trim and Weight Distribution
  27
- Boat Bottom
  27
- Propeller Selection
  28
- Conditions Affecting Operation
  28
Engine Break-In Period

29
25-Hour Engine Inspection

30
Fuel Requirements

31
- Gasoline Requirements
  31
- Gasoline Containing Alcohol
  31
Oil Requirements

32
- Engine Oil Recommendations
  32
- Transmission and "V"-Drive Oil Requirements
  32
Engine Maintenance

33
- Checking Fluid Levels
  33
- Lubrication
  35
- Electrical System Relay and Fuse Block
  36
- Electrical System Fuses
  36
- Boat's Ignition Fuse
  36
- Electrical System Wiring and Connectors
  36
- Battery
  36
- Fresh Water Cooling System Sacriﬁ Cial Zinc Anode
  37
- Checking Coolant Level
  38
- Flushing Cooling System - Sea-Water Section
  38
- Testing Coolant for Alkalinity
  38
- Draining Fresh-Water Cooling System
  39
- Filling Fresh-Water Cooling System
  40
- Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)
  43
- Fuel System Description
  44
- Fuel Control Cell (FCC) Fuel System
  44
- Servicing the FCC
  45
- Primary Fuel Filter (FCC Clamp-On Canister)
  45
- Servicing Fuel Pre-Filter
  47
- Priming Fuel System
  47
- Flame Arrestor
  48
- Accessory Drive Belt
  48
- Servicing Raw Water Pump Impeller
  49
- Changing Oils
  50
- Engine Alignment
  51
- Engine Maintenance Log
  55
- Maintenance Schedule
  56
- Maintenance Schedule
  57
- Visual Inspection
  58
- Engine Fluid Capacities
  58
- Transmission Fluid Capacities
  58
- Filter and Accessory Requirements
  59
- Engine Maintenance
  59
Engine Specifications

60
- Engine Specifications
  62
Out-Of-Season Storage

63
- Engine Storage
  63
- Draining Instructions
  64
- Battery Storage
  64
- Recommissioning after Storage
  65
- Out-Of-Season Storage
  65
Troubleshooting

66
- Troubleshooting
  68
Raw Water Flow Diagrams

69
Heater Connections

81
- Heater Connections
  82
Instrumentation Wiring Diagram

83
Literature

84
Forms

85
- Forms
  88
Notes

89

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