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Aries AR-04CE
Parker Aries AR-04CE Manuals
Manuals and User Guides for Parker Aries AR-04CE. We have
3
Parker Aries AR-04CE manuals available for free PDF download: Hardware Installation Manual, Quick Reference Manual
Parker Aries AR-04CE Hardware Installation Manual (129 pages)
Servo Motor Drive
Brand:
Parker
| Category:
Controller
| Size: 4 MB
Table of Contents
User Information
3
Technical Assistance
3
Table of Contents
4
Important User Information
11
Chapter One
12
Chapter 1 Introduction
12
Aries Controller-Overview
13
Aries Controller Product Description
13
Aries Controller Part Numbers
13
Input Power Level
13
Output Power Level
14
Components
14
Options
14
Checking Your Shipment
14
Ship Kit Items
14
Table 1 Output Power Level
14
Table 2 Ship Kit Items
14
Motors
15
Illustrations in this Installation Guide
15
Assumptions of Technical Experience
15
Technical Support
15
Chapter Two
16
Chapter 2 Mechanical Installation
16
Environment & Drive Cooling
17
Table 3 Environmental Specifications
17
Cabinet Cooling
18
Table 4 Power Dissipation for AR-04CE (400 Watt Model)
18
Figure 1 Cabinet Losses: AR-04CE (400 Watt) Connected to Parker BE344J Motor
18
Table 5 Power Dissipation for AR-08CE (750 Watt Model)
19
Figure 2 Cabinet Losses: AR-08CE (750 Watt) Connected to Parker BE343J Motor
19
Cabinet Cooling Calculations
20
Table 6 Power Dissipation for AR-13CE (1300 Watt Model)
20
Figure 3 Cabinet Losses: AR-13CE (1300 Watt) Connected to Parker MPM1421CSJ Motor
20
Dimensions
21
Drive Dimensions
21
Table 7 Drive Dimensions
21
Figure 4 Drive Mounting for All Aries Controllers
21
Weight
22
Mounting Guidelines
22
Cable Routing
22
Panel Mounting
22
Table 8 Drive/Controller Weights
22
Figure 5 Panel Layout Dimensions for All Aries Controller Models
23
Chapter Three
24
Chapter 3 Electrical Installation
24
Installation Safety Requirements
25
Precautions
25
Auto-Configuration for Encoders
25
System Installation Overview
26
Figure 6 System Installation Overview
26
Connectors
27
Figure 7 Aries Controller Connectors
27
Output Power Connector
28
Figure 8 Output Power Connector
28
Input Power / Mains Connector
29
Figure 9 Input Power / Mains Connector
29
Motor Feedback Connector
30
Figure 10 Factory-Installed Jumpers on Input Power / Mains Connector
30
Figure 11 Motor Feedback Connector, Female
30
Table 9 Motor Feedback Connector Pinout
31
Internal Connections
32
Figure 12 Internal Circuit Diagram for the Motor Feedback Connector
32
Drive I/O Connector
33
Table 10 Electrical and Timing Characteristics for the Encoder Inputs
33
Table 11 Drive I/O Connector Pinout
35
Figure 13 Drive I/O Connector
35
Figure 14 Internal Circuit Diagram for the Drive I/O Connector
36
Table 12 Inputs-Trigger and Home Electrical/Timing Characteristics
37
Table 13 Additional Inputs-Electrical/Timing Characteristics
37
Output (Motor) Power
38
Output Power Ratings
38
Table 14 Outputs-General Purpose Outputs Electrical/Timing Characteristics
38
Table 15 Output Power, Continuous and Peak
38
Output (Motor) Power Connections
39
Table 16 Wiring to Parker Motors
39
Figure 15 Output Power Connection
39
Power Supply
40
Input Power
40
Fuse Requirements
40
Table 17 Input Power Requirements
40
Table 18 Motor Power Fuse Information
40
Table 19 Fuse Part Numbers
40
Drive Inrush Current
41
Table 20 Drive Motor Power Inrush Current
41
Power Supply Connections
42
Earth Ground
42
Figure 16 Motor and Control Power Supply Connection, Single Source
42
Figure 17 Motor and Control Power Supply Connection, Separate Sources
43
Multiple Drive/Controller Installations
44
Safety Earth Connection
44
Figure 18 Multiple Drives Safety Earth Connection
44
Brake Relay (Optional)
45
Brake Relay Connector (on Output Power Connector)
45
Brake Relay Operation
45
Brake Relay Specifications
45
Table 21 Brake Relay Operation
45
Brake Relay Connection
46
Figure 19 Typical Brake Relay Connection on the Output Power Connector
46
Figure 20 Brake Relay Connection for Motor with Full Wave Rectifiers
47
Regeneration Protection
48
Regeneration Connection
48
Figure 21 Brake Relay Connection for Motor Without Full Wave Rectifiers
48
Internal Regeneration Capability
49
Table 22 Regeneration Absorption
49
Figure 22 External Regeneration Connection
49
C H a P T E R F O U R
50
Chapter 4 Communications
50
Overview
51
Ethernet Specifications
51
Ethernet Cable Specification
51
Ethernet Connector
51
Figure 23 RJ-45 Connectors
51
Connector Specifications
51
Ethernet Connector Pinout
52
Table 24 RJ-45 Ethernet Status LED Indications
52
Assigning IP Addresses
53
Setting the IP Address-Aries Controller
53
Figure 24 IP Address Switches (Set to 14)
53
Assigning IP Address
53
Setting the IP Address and Subnet Mask-PC
54
Figure 25 Network Connections Screen
54
Figure 26 Local Area Connection Properties Screen
54
Figure 27 Internet Protocol (TCP/IP) Properties Screen
55
Figure 28 Internet Protocol Properties Screen Completed
56
Connecting to a PC
57
Verifying the IP Address
57
Figure 29 Ethernet Connection
57
LED Status Indicators
58
Ethernet Network Status
58
Drive/Controller Status
58
Table 25 Ethernet Network Status Indicator LED Descriptions
58
Figure 30 Ethernet Network Status LED
58
Table 26 Drive Status Indicator LED Descriptions
59
Figure 31 Drive/Controller Status Indicator Leds
59
Chapter 5 Tuning
60
Servo Tuning Overview
61
Figure 32 Closed Loop and Open Loop System Comparison
61
Position Variable Overview
62
Commanded Position
62
Actual Position
62
Figure 33 Commanded Position
62
Servo Response Overview
63
Stability
63
Position Response Types
64
Table 27 Position Response Types
64
Performance Measurements
65
Servo System Gains
66
Proportional Feedback Control
66
Derivative Feedback Control (DGAIN)
66
Integral Feedback Control (IGAIN)
66
Controlling Integral Windup
67
Figure 34 Integrator Windup (Without Using ILIMIT)
67
Figure 35 Integrator Windup (Using the ILIMIT)
68
Servo Tuning-Tutorial
69
Tuning Example
69
Auto-Tuning
75
Chapter 6 Troubleshooting
76
General Troubleshooting Guidelines
77
Power
77
Figure 36 Ethernet Network and Drive/Controller Status Leds
77
Power-Up Sequence
78
Communications
78
RJ-45 Ethernet Status Leds
78
Figure 37 RJ-45 Ethernet Status Leds
78
Ethernet Network Status LED
79
Table 28 Ethernet Status LED Descriptions
79
Figure 38 Ethernet Network Status LED
79
Table 29 Ethernet Status Indicator LED Descriptions
80
Terminal Emulator (Hyper Terminal)
81
Motor Control
82
Figure 39 Drive/Controller Status Leds
82
Fault Correction
83
Table 30 Drive Status Indicator LED Descriptions
83
Error Codes
84
Drive Configuration
85
Table 31 Error Messages
85
Smart Encoders
86
Hall Sensors
86
Troubleshooting Checklist
86
Figure 40 Hall Connection Diagram
88
Table 32 Configuring Hall Sensors
89
Figure 41 Motor Terminal Voltages (Back EMF) and Hall Sensor Signals
90
Appendix A Additional Specifications
91
Amplifier
92
Performance
92
Protective Circuits
93
Short Circuit Protection
93
Drive/Controller Over-Temperature Protection
93
Table 33 LED Short Circuit Fault
93
Table 34 LED Drive Over-Temperature Fault
93
Under-Voltage Protection
94
Table 35 Reset Temperature Values
94
Table 36 LED Under-Voltage Fault
94
Over-Voltage Protection
95
Table 37 LED Over-Voltage Fault
95
Current Foldback
96
Cables
96
EMC Ready Cables
96
Non-EMC Cables
96
Figure 42 Time until Current Foldback Occurs
96
Appendix B External Power-Dump Resistor Selection
97
External Power Dump
98
Simplified Resistor Selection
99
Table 38 Simplified Selection of External Power-Dump Resistor
99
Calculating Resistance-Rotary Motors
100
Total Kinetic Energy
100
Total Potential Energy
100
Energy Absorbed by Drive Capacitors
101
Table 39 Drive Capacitor Absorption
101
Energy Dissipated in Motor Winding Resistance
102
Energy Dissipated in Load
102
Energy to Dissipate in the External Power-Dump Resistor
103
Resistor Specifications-Rotary Motors
104
Calculating Resistance-Linear Motors
106
Total Kinetic Energy
106
Total Potential Energy
106
Energy Absorbed by Drive Capacitors
107
Energy Dissipated in Motor Winding Resistance
108
Energy Dissipated in Load
108
Energy to Dissipate in the External Power-Dump Resistor
109
Resistor Specifications-Linear Motors
109
Appendix C Regulatory Compliance-UL and CE
112
System Installation Overview
113
General Safety Considerations
113
General EMC Considerations
113
Installing the Drive/Controller
114
A Safe Installation-Meeting the Requirements of the Low Voltage Directive (LVD)
114
A Highly-Immune, Low-Emission Installation-Meeting the Requirements of the Electromagnetic Compatibility (EMC) Directive
115
Figure 43 360° Bonding Techniques
116
Table 40 Control Power Filter Selection
117
Table 41 Mains Motor Power Filter Selection
118
Table 42 Ferrite Core Suppressors
119
Table 43 Enclosure Mounting Clamps
119
Figure 44 Typical LVD/EMC Installation
120
Panel Mounting
121
Figure 45 Panel Layout Dimensions
121
Regulatory Agencies
122
Standards of Compliance
122
Table 44 Regulatory Agencies
122
Appendix D Servo Tuning Flow Diagram
123
Servo Tuning Flow Diagram
124
Figure 46 Servo Tuning Flow Diagram
124
Appendix E VM25 Expansion Module
125
Overview
126
Figure 47 VM25 Expansion Module
126
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Parker Aries AR-04CE Hardware Installation Manual (129 pages)
Brand:
Parker
| Category:
Controller
| Size: 5 MB
Table of Contents
Table of Contents
4
Important User Information
11
Chapter 1 Introduction
12
Aries Controller-Overview
13
Aries Controller Product Description
13
Aries Controller Part Numbers
13
Input Power Level
13
Output Power Level
14
Components
14
Options
14
Checking Your Shipment
14
Ship Kit Items
14
Table 1 Output Power Level
14
Table 2 Ship Kit Items
14
Motors
15
Illustrations in this Installation Guide
15
Assumptions of Technical Experience
15
Technical Support
15
Chapter 2 Mechanical Installation
16
Environment & Drive Cooling
17
Table 3 Environmental Specifications
17
Cabinet Cooling
18
Table 4 Power Dissipation for AR-04CE (400 Watt Model)
18
Figure 1 Cabinet Losses: AR-04CE (400 Watt) Connected to Parker BE344J Motor
18
Table 5 Power Dissipation for AR-08CE (750 Watt Model)
19
Figure 2 Cabinet Losses: AR-08CE (750 Watt) Connected to Parker BE343J Motor
19
Cabinet Cooling Calculations
20
Table 6 Power Dissipation for AR-13CE (1300 Watt Model)
20
Figure 3 Cabinet Losses: AR-13CE (1300 Watt) Connected to Parker MPM1421CSJ Motor
20
Dimensions
21
Drive Dimensions
21
Table 7 Drive Dimensions
21
Figure 4 Drive Mounting for All Aries Controllers
21
Weight
22
Mounting Guidelines
22
Cable Routing
22
Panel Mounting
22
Table 8 Drive/Controller Weights
22
Figure 5 Panel Layout Dimensions for All Aries Controller Models
23
Chapter 3 Electrical Installation
24
Installation Safety Requirements
25
Precautions
25
Auto-Configuration for Encoders
25
System Installation Overview
26
Figure 6 System Installation Overview
26
Connectors
27
Figure 7 Aries Controller Connectors
27
Output Power Connector
28
Figure 8 Output Power Connector
28
Input Power / Mains Connector
29
Figure 9 Input Power / Mains Connector
29
Motor Feedback Connector
30
Figure 10 Factory-Installed Jumpers on Input Power / Mains Connector
30
Figure 11 Motor Feedback Connector, Female
30
Table 9 Motor Feedback Connector Pinout
31
Figure 12 Internal Circuit Diagram for the Motor Feedback Connector
32
Drive I/O Connector
33
Table 10 Electrical and Timing Characteristics for the Encoder Inputs
33
Table 11 Drive I/O Connector Pinout
35
Figure 13 Drive I/O Connector
35
Figure 14 Internal Circuit Diagram for the Drive I/O Connector
36
Table 12 Inputs-Trigger and Home Electrical/Timing Characteristics
37
Table 13 Additional Inputs-Electrical/Timing Characteristics
37
Output (Motor) Power
38
Output Power Ratings
38
Table 14 Outputs-General Purpose Outputs Electrical/Timing Characteristics
38
Table 15 Output Power, Continuous and Peak
38
Output (Motor) Power Connections
39
Table 16 Wiring to Parker Motors
39
Figure 15 Output Power Connection
39
Power Supply
40
Input Power
40
Fuse Requirements
40
Table 17 Input Power Requirements
40
Table 18 Motor Power Fuse Information
40
Table 19 Fuse Part Numbers
40
Drive Inrush Current
41
Table 20 Drive Motor Power Inrush Current
41
Power Supply Connections
42
Figure 16 Motor and Control Power Supply Connection, Single Source
42
Figure 17 Motor and Control Power Supply Connection, Separate Sources
43
Multiple Drive/Controller Installations
44
Safety Earth Connection
44
Figure 18 Multiple Drives Safety Earth Connection
44
Brake Relay (Optional)
45
Brake Relay Connector (on Output Power Connector)
45
Brake Relay Operation
45
Brake Relay Specifications
45
Table 21 Brake Relay Operation
45
Brake Relay Connection
46
Figure 19 Typical Brake Relay Connection on the Output Power Connector
46
Figure 20 Brake Relay Connection for Motor with Full Wave Rectifiers
47
Regeneration Protection
48
Regeneration Connection
48
Figure 21 Brake Relay Connection for Motor Without Full Wave Rectifiers
48
Internal Regeneration Capability
49
Table 22 Regeneration Absorption
49
Figure 22 External Regeneration Connection
49
Chapter 4 Communications
50
Overview
51
Ethernet Specifications
51
Ethernet Cable Specification
51
Ethernet Connector
51
Figure 23 RJ-45 Connectors
51
Table 23 RJ-45 Connector Pinout
52
Table 24 RJ-45 Ethernet Status LED Indications
52
Assigning IP Addresses
53
Setting the IP Address-Aries Controller
53
Figure 24 IP Address Switches (Set to 14)
53
Assigning IP Address
53
Setting the IP Address and Subnet Mask-PC
54
Figure 25 Network Connections Screen
54
Figure 26 Local Area Connection Properties Screen
54
Figure 27 Internet Protocol (TCP/IP) Properties Screen
55
Figure 28 Internet Protocol Properties Screen Completed
56
Connecting to a PC
57
Verifying the IP Address
57
Figure 29 Ethernet Connection
57
LED Status Indicators
58
Ethernet Network Status
58
Drive/Controller Status
58
Table 25 Ethernet Network Status Indicator LED Descriptions
58
Figure 30 Ethernet Network Status LED
58
Table 26 Drive Status Indicator LED Descriptions
59
Figure 31 Drive/Controller Status Indicator Leds
59
Chapter 5 Tuning
60
Servo Tuning Overview
61
Figure 32 Closed Loop and Open Loop System Comparison
61
Position Variable Overview
62
Commanded Position
62
Actual Position
62
Figure 33 Commanded Position
62
Servo Response Overview
63
Stability
63
Position Response Types
64
Table 27 Position Response Types
64
Performance Measurements
65
Servo System Gains
66
Proportional Feedback Control
66
Derivative Feedback Control (DGAIN)
66
Integral Feedback Control (IGAIN)
66
Controlling Integral Windup
67
Figure 34 Integrator Windup (Without Using ILIMIT)
67
Figure 35 Integrator Windup (Using the ILIMIT)
68
Servo Tuning-Tutorial
69
Tuning Example
69
Auto-Tuning
75
Chapter 6 Troubleshooting
76
General Troubleshooting Guidelines
77
Power
77
Figure 36 Ethernet Network and Drive/Controller Status Leds
77
Power-Up Sequence
78
Communications
78
RJ-45 Ethernet Status Leds
78
Figure 37 RJ-45 Ethernet Status Leds
78
Ethernet Network Status LED
79
Table 28 Ethernet Status LED Descriptions
79
Figure 38 Ethernet Network Status LED
79
Table 29 Ethernet Status Indicator LED Descriptions
80
Motor Control
82
Figure 39 Drive/Controller Status Leds
82
Fault Correction
83
Table 30 Drive Status Indicator LED Descriptions
83
Error Codes
84
Drive Configuration
85
Table 31 Error Messages
85
Smart Encoders
86
Hall Sensors
86
Figure 40 Hall Connection Diagram
88
Table 32 Configuring Hall Sensors
89
Figure 41 Motor Terminal Voltages (Back EMF) and Hall Sensor Signals
90
Appendix A Additional Specifications
91
Amplifier
92
Performance
92
Protective Circuits
93
Short Circuit Protection
93
Drive/Controller Over-Temperature Protection
93
Table 33 LED Short Circuit Fault
93
Table 34 LED Drive Over-Temperature Fault
93
Under-Voltage Protection
94
Table 35 Reset Temperature Values
94
Table 36 LED Under-Voltage Fault
94
Over-Voltage Protection
95
Table 37 LED Over-Voltage Fault
95
Current Foldback
96
Cables
96
EMC Ready Cables
96
Non-EMC Cables
96
Figure 42 Time until Current Foldback Occurs
96
Appendix B External Power-Dump Resistor Selection
97
External Power Dump
98
Simplified Resistor Selection
99
Table 38 Simplified Selection of External Power-Dump Resistor
99
Calculating Resistance-Rotary Motors
100
Total Kinetic Energy
100
Total Potential Energy
100
Energy Absorbed by Drive Capacitors
101
Table 39 Drive Capacitor Absorption
101
Energy Dissipated in Motor Winding Resistance
102
Energy Dissipated in Load
102
Energy to Dissipate in the External Power-Dump Resistor
103
Resistor Specifications-Rotary Motors
104
Calculating Resistance-Linear Motors
106
Total Kinetic Energy
106
Total Potential Energy
106
Energy Absorbed by Drive Capacitors
107
Energy Dissipated in Motor Winding Resistance
108
Energy Dissipated in Load
108
Energy to Dissipate in the External Power-Dump Resistor
109
Resistor Specifications-Linear Motors
109
Appendix C Regulatory Compliance-UL and CE
112
System Installation Overview
113
General Safety Considerations
113
General EMC Considerations
113
Installing the Drive/Controller
114
Figure 43 360° Bonding Techniques
116
Table 40 Control Power Filter Selection
117
Table 41 Mains Motor Power Filter Selection
118
Table 42 Ferrite Core Suppressors
119
Table 43 Enclosure Mounting Clamps
119
Figure 44 Typical LVD/EMC Installation
120
Panel Mounting
121
Figure 45 Panel Layout Dimensions
121
Regulatory Agencies
122
Standards of Compliance
122
Table 44 Regulatory Agencies
122
Appendix D Servo Tuning Flow Diagram
123
Servo Tuning Flow Diagram
124
Figure 46 Servo Tuning Flow Diagram
124
Appendix E VM25 Expansion Module
125
Overview
126
Figure 47 VM25 Expansion Module
126
Parker Aries AR-04CE Quick Reference Manual (2 pages)
Servo Drive/Controllers
Brand:
Parker
| Category:
Controller
| Size: 1 MB
Table of Contents
Quick Reference Guide
1
Safety Warning
1
Compliance
1
Output Power Connector
2
Power Supply
2
Drive Controller Status Leds
2
Fuse Information
2
Mains Power Connector
2
Ethernet Connector
2
Ethernet Network Status LED
2
Ethernet Status Leds
2
Motor Feedback Connector
2
I/O Connector
2
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