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Welbee P400L II
OTC Welbee P400L II Welding Power Source Manuals
Manuals and User Guides for OTC Welbee P400L II Welding Power Source. We have
1
OTC Welbee P400L II Welding Power Source manual available for free PDF download: Owner's Manual
OTC Welbee P400L II Owner's Manual (168 pages)
Brand:
OTC
| Category:
Welding System
| Size: 8 MB
Table of Contents
Forward
2
Service and Support
2
Important Information
3
Use of the Product
3
Safe Use of the Product
3
Copyright
3
When Exporting the Product
3
Disposal of the Product
3
Table of Contents
4
Chapter 1 Safety Information
6
Warning Symbols
6
Safety Precaution
7
Operating Precautions
7
Precautions for Power Supply and Electric Shock
8
Precautions for Handling of Plastic Parts
9
Precautions for Disassembling and Modifying the Welding Power Source
9
Precautions for Air Discharge and Use of Respiratory Protective Equipment
9
Precaution for Protective Equipment
10
Precautions for Flammable Materials
11
Precautions for Gas Cylinder and Gas Regulator
12
Precautions for Rotating Part
12
Principal Safety Standards
13
Chapter 2 Product Specification and Configuration
14
Specification
14
Specifications
14
Applicable Welding Method
15
External Dimensions
16
Rated Duty Cycle
17
Product Configuration
20
Standard Composition
20
Accessory (Supplied)
23
Accessory (Not Supplied)
24
Optional Accessories
24
Part Names
26
Front Panel
26
Rear Panel
26
Chapter 3 Transportation and Installation
27
Required Equipment
27
Welding Power Source Equipment
27
Ventilation Equipment/Partial Exhaust Facility
28
Installation Environment
29
Electromagnetic Interference
29
Transportation Procedure
30
Transportation with Lifting Lug
31
Manual Transportation with Carts
32
Chapter 4 Connection
33
Precautions for Connection Procedure
33
And Grounding
33
Connecting the Welding Power Source
33
Connection of Cable at Output Side
34
Connection of Wire Feeder
36
Connection of Welding Torch
37
Connection of Voltage Detection Cable (Voltage Detection Cable Is Used)
37
Connection at TIG Welding
39
Connection at DC STICK Welding
41
Connection of Shield Gas
43
Connection of Cooling Water Circulation Device and Water Hose (in Using Water-Cooled Welding Torch)
44
Grounding and Connection of Input
45
Power Supply
45
Confirmation of Connection
46
Connection of External Equipment
46
Connection of Robot
46
Connection of Automatic Machine
48
Wiring of Voltage Detection Cable at Base
50
Metal Side
50
Wiring to Wire Feeder
51
Wiring to Welding Power Source
51
Wiring Example of Voltage Detection Cable
52
Chapter 5 Welding Operation
53
Precaution at Welding Operation
53
Precautions for Air Discharge and Use of Respiratory Protective Equipment
53
Precaution for Protective Equipment
54
Precautions on Welding Place
54
Check before Welding
54
Power on and Gas Supply
56
Wire Inching
57
Check and Setting of Welding Condition
58
Reading Welding Condition
58
Preventing Erroneous Operation on Operation Panel
58
Performing Welding Operation
59
Operation of Welding Start
59
Operation During Welding
60
Operation at Welding End
62
Chapter 6 Welding Condition
63
List of Welding Conditions
63
Parameter (Welding Parameter)
63
Function
63
Internal Function
64
Function on Operation Panel
68
Operation Panel
68
Setting Screen
69
Welding Conditions
72
Basic Welding Conditions
72
Useful Functions
72
Preparing Welding Conditions
72
Memory Function of Welding Conditions
73
Memory Registration of Welding Conditions
73
Read out of Welding Conditions
74
Deletion of Memory Registration
75
Setting Welding Conditions
77
Welding Mode Setting
77
Setting Welding Conditions
79
Setting Welding Parameter
79
Crater Setting
81
Arc Spot Time
85
Welding Voltage Adjustment
86
Arc Characteristics Adjustment
86
Penetration Control Adjustment
87
Adjustment of Wave Frequency
87
Welding Guide
88
Setting Internal Functions
90
Setting Procedure
90
Detailed Information on Internal Functions
91
Operation of Analog Remote Control
115
(Optional)
115
Chapter 7 Administrator Functions
117
Protection of Welding Conditions
117
Setting/Changing Password
117
Disabling Erroneous Operation Prevention
119
Welding Result Control Function
121
Setting Welding Result Control Function
121
Details of Welding Control Items
122
Data Backup (Utilization of Data)
126
Setting of Welding Conditions/Internal Functions
127
Simplified Data Log Function
128
Failure Log Function
129
Welding Result Control Function
130
Backup Operation
130
Importing Backup Data
132
Initializing Welding Conditions and Internal Functions
133
Checking the Software Version and Serial Number
134
Calibration Mode
135
Adjustment of Output Current
135
Adjustment of Output Voltage
136
System Setting
138
Chapter 8 Maintenance and Inspection
139
Precautions for Maintenance and Inspection
139
Daily Inspection
141
Periodical Inspection
141
Periodical Replacement Parts
143
Insulation Resistance Measurement and Withstand Voltage Test
144
Chapter 9 Troubleshooting
145
Action in Case of Error
145
Troubleshooting
149
Chapter 10Reference Materials
151
10.1 Parts List
151
Configuration
151
Spare Parts List
154
Reference Drawing
154
10.2.1 Schematic Diagram
154
Parts Layout Drawing
159
Guide for Changing Welding Conditions
161
Samples of Welding Condition Settings
161
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