Oshkosh Corporation JLG 4009PS Boom Lift Manuals

Manuals and User Guides for Oshkosh Corporation JLG 4009PS Boom Lift. We have 1 Oshkosh Corporation JLG 4009PS Boom Lift manual available for free PDF download: Operation & Safety Manual

Oshkosh Corporation JLG 4009PS Operation & Safety Manual (178 pages)

Brand: Oshkosh Corporation | Category: Boom Lifts | Size: 12 MB

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4
Operator Qualifications
4
Modifications
4
Other Publications Available
6
Table of Contents
7
Section 1 - General Safety Practices
13
Hazard Classification System
13
Safety Alert System and Safety Signal Words
13
General Precautions
13
Operation Safety
14
Electrical Hazards
14
Tip over Hazard
15
Travel Hazard
18
Load Falling Hazard
19
Lifting Personnel
20
Driving Hazards on Slopes
21
Pinch Points and Crush Hazards
22
Fall Hazard
24
Chemical Hazards
25
Section 2 - Pre-Operation and Inspection
27
Pre-Operation Check and Inspection
27
Safety Decals
29
Walk-Around Inspection
32
Warm-Up and Operational Checks
34
Warm-Up Check
34
Operational Check
34
Operator Cab
35
Windows
36
Cab Door Window
36
Rear Window
36
Section 3 - Controls and Indicators
37
General
37
Controls
38
Instrument Panel
40
Display Screen
42
Keypad
44
Ignition
46
Park Brake
47
Parking Procedure
47
Transmission Control Lever
48
Load Stability Indicator (LSI)
50
Steering Column Adjuster
53
Joystick
54
Armrest and Right Hand Console
58
Accessory Control Lever
60
Anti Theft
61
Steer Modes
62
Manual Steering Alignment Mode Change
62
All Wheel Assisted Steering Alignment Mode Change
63
Operator Seat
64
Adjustments
64
Seat Belt
66
Boom Indicators
67
Boom Extension
67
Boom Angle (AUS)
67
Section 4 - Operation
69
Engine
69
Starting the Engine
69
Battery Boosted Starting
70
Normal Engine Operation
71
Shut-Down Procedure
71
Operating with a Non-Suspended Load
72
Lift Load Safely
72
Picking up a Load
72
Transporting a Load
73
Leveling Procedure
73
Placing a Load
74
Disengaging a Load
74
Operating with a Suspended Load
75
Lift Load Safely
75
Picking up a Suspended Load
75
Transporting a Suspended Load
76
Leveling Procedure
76
Placing a Suspended Load
77
Disengaging a Suspended Load
77
Road Operation (CE)
78
Loading and Securing for Transport
79
Tiedown
79
Lifting
80
Section 5 - Attachments and Hitches
81
Approved Attachments
81
Unapproved Attachments
81
JLG Supplied Attachments
82
3508Ps, 3509Ps, 3512Ps, 4008Ps, 4009Ps & 4012Ps
82
3513Ps, 4013Ps & 4017Ps
83
Telehandler/Attachment/Fork Capacity
86
Use of the Capacity Chart
87
Capacity Indicator Locations
87
Sample Capacity Chart (CE)
88
Sample Capacity Chart (AUS)
90
Example
92
Attachment Installation
93
JLG Quick Attach
93
Manitou Quick Attach
98
Hydraulic Operated Attachment
100
Platform Attachment (if Equipped)
100
Adjusting/Moving Forks
101
Attachment Operation
102
Carriage W/Forks
103
Side Shift Carriage
104
Fork Positioning Carriage
106
Fork Extension
108
Fork Mounted Hook
110
Quick Attach Mounted Hook
112
Truss Boom
113
Bucket
114
Multi-Purpose Bucket
116
Grapple Bucket
118
Concrete Bucket - Fork Mounted
120
Platform
122
Hitches (3508PS, 4008PS, 3509PS & 4009PS)
123
Pin Hitch - CUNA C (Italy)
123
Pin Hitch - CUNA D2 (Italy)
124
Pin Hitch
125
Auto Hitch
126
Piton Frame and Auto Hitch
127
Hydraulic Hitch
128
Section 6 - Emergency Procedures
129
Towing a Disabled Product
129
Moving Short Distances
129
Moving Longer Distances
129
Emergency Lowering of Boom
130
Emergency Lowering of Boom if Equipped for Platform
131
Auxiliary Power System
131
Cab Emergency Exit
132
Section 7 - Lubrication and Maintenance
133
Introduction
133
Clothing and Safety Gear
133
General Maintenance Instructions
134
Service and Maintenance Schedules
135
1St 50 Hour Maintenance Schedule
135
50, 250 & 500 Hour Maintenance Schedule
136
1000 & 1500 Hour Maintenance Schedule
137
Lubrication Schedules
138
Hour Lubrication Schedule
138
Operator Maintenance Instructions
142
Fuel System
142
Air Intake System
144
Engine Oil
146
Hydraulic Oil
147
Tires
148
Brake System
150
Transmission
151
Engine Cooling System
152
Battery
153
Windshield Washer System
154
Section 8 - Additional Checks
155
General
155
Load Stability Indicator Test
155
Boom Interlock
156
Outrigger Interlock (4017PS Only)
158
Auxiliary Power (if Equipped for Platform)
159
Section 9 - Specifications
161
Product Specifications
161
Fluid and Lubrication Capacities
161
Tires
162
Performance
163
Dimensions
166
Declaration of Vibration (CE)
168
Noise Emission Level (CE)
168
Index
169
Inspection, Maintenance and Repair Log
173

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Oshkosh Corporation JLG 4009PS Operation & Safety Manual (178 pages)

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