Oshkosh Corporation JLG 1250AJP Manuals

Manuals and User Guides for Oshkosh Corporation JLG 1250AJP. We have 2 Oshkosh Corporation JLG 1250AJP manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual

Oshkosh Corporation JLG 1250AJP Operation And Safety Manual (170 pages)

Mobile Elevating Work Platform

Brand: Oshkosh Corporation | Category: Boom Lifts | Size: 8 MB

Table of Contents
7
Section 1 - Safety Precautions
15
General
15
Pre-Operation
15
Operator Training and Knowledge
15
Workplace Inspection
16
Machine Inspection
17
Operation
17
General
17
Trip and Fall Hazards
18
Electrocution Hazards
19
Minimum Approach Distances (M.A.D.)
20
Tipping Hazards
21
Beaufort Scale (for Reference Only)
23
Crushing and Collision Hazards
24
Towing, Lifting, and Hauling
25
Maintenance
25
Maintenance Hazards
25
Battery Hazards
26
Section 2 - User Responsibilities, Machine Preparation, and Inspection
27
2.1 Personnel Training
27
Operator Training
27
Training Supervision
27
Operator Responsibility
28
Machine Familiarization
28
2.2 Preparation, Inspection, and Maintenance
28
Inspection and Maintenance Table
29
Basic Nomenclature
30
Pre-Start Inspection
31
Walk-Around Inspection
33
Function Check
35
Skyguard Function Test
36
Oscillating Axle Lockout Test (if Equipped)
37
Section 3 - Machine Controls and Indicators
39
General
39
Controls and Indicators
39
Ground Control Station Without MSSO
40
Ground Control Station with MSSO
41
Ground Control Station with MSSO and DPF
42
Ground Control Station
43
Ground Control Indicator Panel
48
Platform Control Console
50
Platform Station
51
Platform Control Indicator Panel
56
Platform Control Indicator Panel
57
Section 4 - Machine Operation
61
Description
61
Hydraulic System Warm up
61
Engine Operation
62
Starting Procedure
62
Shutdown Procedure
63
Air Shutoff Valve (ASOV) (if Equipped)
63
Fuel Reserve / Shut-Off System
64
ASOV Reset (Open to Closed Position)
64
Diesel Particulate Filter (if Equipped)
65
Standstill Cleaning
65
Maintenance Standstill Cleaning Initiation Methods
67
Canceling Maintenance Standstill
67
Unsuccessful Cleaning Event
68
DPF Filter Replacement Due to Ash Load
68
Ash Load DPF Filter Replacement
69
Capacities
72
Envelope Control System
72
Tower Path Control System
73
Automatic Main Boom Control System
74
Slow down System
74
Controlled Angle
74
Swing Speed Proportioning
75
Platform Load Sensing System (LSS)
75
Stability
75
Position of Least Forward Stability
76
Auxiliary Power Operation
79
Capacity Select
79
Traveling (Driving)
81
Traveling Forward and Reverse
82
Grade and Side Slopes
83
Traveling on a Grade
84
Steering
84
4.10 Extending the Axles
84
4.11 Platform
84
Platform Level Adjustment
84
Platform Rotation
85
4.12 Boom
85
Swinging the Boom
85
Raising and Lowering the Main Boom
86
Telescoping the Main Boom
86
Tower Lift
86
Swinging the Jib
86
4.13 Function Speed Control
86
Machine Safety System Override (Msso)
86
(If Equipped)
86
4.15 Skyguard Operation
87
Skyguard
87
Skyguard - Skyline
87
Skyguard - Skyeye
88
Skyguard Function Table
88
4.15 Emergency Towing
89
Drive Disconnect Hub
89
4.16 Shut down and Park
90
4.17 Lifting and Tie down
90
Lifting
90
Tie down
91
4.18 Stowing the Jib for Transport
91
Lifting and Tie down Chart
92
Decal Legend
98
Decal Legend - CE Only
106
Section 5 - Emergency Procedures
107
General
107
Incident Notification
107
Emergency Operation
107
Operator Unable to Control Machine
107
Platform or Boom Caught Overhead or Boom Movement Prevented by Boom Control System
108
Emergency Towing Procedures
108
Machine Safety System Override (Msso)
109
(If Equipped)
109
Section 6 - Accessories
111
Available Accessories
111
Options/Accessories Relationship Table
112
Fall Arrest Platform
113
Safety Precautions
113
Pipe Racks
114
Capacity Specifications (Australia Only)
114
Safety Precautions
114
Preparation and Inspection
115
Operation
115
Skycutter
116
Safety Precautions
116
Accessory Ratings
117
Generator Output
117
Preparation and Inspection
117
Operation
117
Skyglazier
118
Capacity Specifications
118
Safety Precautions
119
Preparation and Inspection
119
Operation
119
Skypower™ 7.5 Kw and Generator 4 Kw
120
Output
120
Safety Precautions
121
Preparation and Inspection
121
Operation
121
Skywelder
121
Accessory Ratings
122
Generator Output
122
Welding Accessories
122
Safety Precautions
123
Preparation and Inspection
123
Operation
123
Soft Touch
124
Skysense
124
Preparation and Inspection
125
Operation
126
Skysense Platform Panel Indicators
127
Skysense Alarm
128
Override Button
128
Skysense Coverage Areas
129
Bolt-On External Fall Arrest
130
Inspection before Use
131
Bolt-On External Fall Arrest Cable Tension
131
Bolt-On External Fall Arrest System
132
Section 7 - General Specifications & Operator Maintenance
133
Introduction
133
Operating Specifications & Performance Data
133
Operating Specifications
133
Dimensional Data
135
Capacities
135
Tires
136
Engine Data - Deutz 2011
136
Tire Specifications
136
Deutz TD2011L4 Specifications
136
Engine Data - Caterpillar
137
Deutz TCD2.9L4 Specifications
137
Caterpillar 3.4T
137
Hydraulic Oil
138
Hydraulic Oil Specifications
138
Mobilfluid 424 Specs
138
Mobil DTE 10 Excel 32 Specs
139
Ucon Hydrolube HP-5046
139
Exxon Univis HVI 26 Specs
140
Mobil EAL H 46 Specs
140
Hydraulic System Operating Temperature Specifications
145
Operator Maintenance and Lubrication Diagram - Deutz
146
Operator Maintenance and Lubrication Diagram - Deutz
147
Operator Maintenance
148
Lubrication Specifications
148
Hydraulic Return Filter Condition Indicator
151
Tires & Wheels
162
Tire Damage
162
Tire Replacement
163
Wheel and Tire Replacement
163
Wheel Installation
163
Wheel Torque Chart
164
Supplemental Information Only Applicable to Ce Machines
165
EC Declaration of Conformity
166
Section 8 - Inspection and Repair Log
167
Inspection and Repair Log
168

Oshkosh Corporation JLG 1250AJP Service And Maintenance Manual (172 pages)

Brand: Oshkosh Corporation | Category: Boom Lifts | Size: 54 MB

General
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications
22
Operating Specifications & Performance Data
22
Capacities
22
Chassis Specifications
22
Tires
22
Dimensional Data
23
Engine Data
23
Caterpillar 3.4T
23
Deutz BF4M2011
23
Deutz TD2011L4
23
Deutz TCD2.9L4
24
Torque Requirements
24
Major Component Weights
24
Pressure Settings
24
Hydraulic Oil
25
Lubrication & Operator Maintenance
28
General
42
Machine Preparation, Inspection, and Maintenance
42
Preparation, Inspection, and Maintenance
42
Pre-Start Inspection
42
Pre-Delivery Inspection and Frequent Inspection
42
Annual Machine Inspection
42
Preventative Maintenance
42
Service and Guidelines
43
General
43
Safety and Workmanship
43
Cleanliness
43
Components Removal and Installation
43
Component Disassembly and Reassembly
44
Pressure-Fit Parts
44
Bearings
44
Gaskets
44
Bolt Usage and Torque Application
44
Hydraulic Lines and Electrical Wiring
44
Hydraulic System
44
Lubrication
45
Battery
45
Lubrication and Servicing
45
Lubrication and Information
45
Hydraulic System
45
Hydraulic Oil
45
Changing Hydraulic Oil
45
Lubrication Specifications
45
Cylinder Drift Test
46
Theory
46
Cylinder Leakage Test
46
Cylinder Thermal Drift
46
Pins and Composite Bearing Repair Guidelines
47
Welding on JLG Equipment
47
Do the Following When Welding on JLG Equipment
47
Do NOT Do the Following When Welding on JLG Equipment
47
Chassis & Turntable
55
Tires & Wheels
55
Tire Inflation
55
Tire Damage
55
Tire Replacement
55
Wheel and Tire Replacement
55
Wheel Installation
56
Axle Extension System
57
Axle Limit Switch Adjustment Procedure
57
Drive System
58
Steering Control System
58
Drive/Steering Speed Control
59
Traction Control System
59
Drive Orientation System
59
Ground Control Enable System
59
Oscillating Axle System
68
Oscillating Axle Bleeding Procedure and Lockout Test
68
Lockout Cylinder Bleeding
68
Oscillating Axle Lockout Test
69
Wheel Drive Assembly
70
Removal
70
Installation
70
Drive Hub - if Equipped with Rexroth
71
Disassembly
71
Cover Disassembly
71
First Stage Planetary (7) Disassembly
71
Second Stage Planet Gears (1) Disassembly
71
First Stage Planetary (7) Assembly
72
End Cover Unit (8) Assembly
72
Final Assembly
72
Initial Start-Up and after Repairs
72
Oil Change Interval-Gear Drive
72
Drive Hub - if Equipped with Bonfiglioli
75
Product Identification
75
Hydraulic Motor Installation
75
Installation of the Wheel Drive on the Machine
75
Start up and Running in
75
General Information
76
Gearbox Disengagement
78
Maintenance Information
80
Disassembly Information
81
Disassembly
81
Inspection of Parts
90
Assembly
90
Final Test and Reinstallation
100
Drive Hub - if Equipped with Reggiana Riduttori
105
Symbol Nomenclature
105
Tools
105
Disassembly
110
Assembly
114
Swing Drive Hub
121
Removal
121
Assembly/Disassembly
121
Installation
121
Swing Drive
122
Roll and Leak Testing
122
Tightening and Torquing Bolts
122
Motor Control Valve Disassembly
123
Motor and Brake Disassembly
124
Main Disassembly
125
Hub-Shaft Disassembly
126
Carrier Disassembly
127
Hub-Shaft Sub-Assembly
128
Carrier Sub-Assembly
129
Main Assembly
131
Motor and Brake Assembly
133
Motor Control Valve Assembly
134
Swing Brake
137
Pre-Installation Checks
137
Installation
138
Maintenance
138
Disassembly
138
Examination
138
Assembly
138
Swing Motor
141
Disassembly and Inspection
141
Assembly
148
One Piece Stator Construction
154
Procedure for Setting Gear Backlash
156
Swing Drive Lubrication
157
Turntable Bearing
159
Turntable Bearing Mounting Bolts Condition Check
159
Turntable Bearing Wear Measurement
160
Turntable Bearing Removal
165
Turntable Bearing Installation
165
Swing Speed Proportioning
168
Chassis Tilt Indicator System
168
Rotary Coupling
169
Generator
172
Every 250 Hours
172
Every 500 Hours
172

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Oshkosh Corporation JLG 1250AJP Manuals

Oshkosh Corporation JLG 1250AJP Operation And Safety Manual (170 pages)

Table of Contents

Oshkosh Corporation JLG 1250AJP Service And Maintenance Manual (172 pages)

Table of Contents

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