ORKEL Dens-X Compactor Manuals

ORKEL Dens-X Compactor Manuals

Manuals and User Guides for ORKEL Dens-X Compactor. We have 1 ORKEL Dens-X Compactor manual available for free PDF download: User Manual

ORKEL Dens-X Compactor User Manual

ORKEL Dens-X Compactor User Manual (142 pages)

Brand: ORKEL | Category: Garbage Disposal | Size: 19 MB

Table of Contents

IO Block
1
- Lubrication System, Beka Max EP
  1
Table of Contents
2
IO Block
2
Supply Block
2
IO List
2
IO Block
3
IO Block
5
IO Block
6
IO Block
7
1 General

11
- Introduction
  11
  - Foreword
    11
  - Disclaimer
    11
  - Range of Use
    12
- Control before Delivery
  12
  - Preparation at Customer Location
    12
- Identification of the Machine
  12
- The Operators Manual
  13
  - How to Use this Manual
    13
- Warranty
  13
- Declaration of Conformity
  14
2 Safety

15
- Introduction
  15
- Symbols
  15
  - Warning, Danger and Caution
    15
- Emergency Stop
  17
- To the Operator
  18
  - Exercise of Security
    18
  - Personal Protection
    18
  - Personal Safety
    19
  - Safe Operation
    19
  - Important Issues
    19
  - Danger Zones
    19
- Precautions
  20
  - Know Your Machine
    20
  - Equipment Control
    20
  - Cleaning
    20
  - Environmental Protection
    20
- Break-In Period
  20
3 Settings and Hydraulic Adjustments

22
- Main Parts
  23
  - Principle of Operation
    23
- Hydraulics
  23
  - Guidelines for Hydraulic Adjustments
    24
  - Tank Valves Dens-X
    24
- Feed Hopper
  24
- Elevator and Sub Conveyor
  26
  - Settings
    26
- Chamber
  26
  - Opening Speed Settings
    26
  - Chamber Pressure Settings
    27
- Plastic Tying Unit
  27
  - Principle of Operation
    27
  - Brake and Feed Speed
    28
  - Settings
    29
  - Remote Control
    29
- Wrapping Table
  30
  - Wrapping Settings
    30
  - Film Cutter Settings
    31
  - Wrapping Table Tilt Speed
    32
  - Wrapping Table Ultrasonic Sensor
    32
  - Microsonic Sensor (S1)
    32
- Drawbar
  33
  - Flexible Drawbar
    33
4 Operation

35
- Safety
  36
  - Safe Work Routine
    36
  - Operator Safety
    36
  - Other People's Safety
    36
  - Assembly on Site
    36
  - Elements of Hazard During Operation
    37
  - Danger Zones During Operation
    37
  - Risk of Overturning
    37
  - Leaving the Machine
    37
- Connection and Setting up the Machine
  37
  - Rig up
    37
  - Flexible Drawbar and Feed Hopper F25
    37
  - Lever/Controls Overview
    40
  - Lever List
    40
  - Leveling the Machine
    41
  - Power Take off
    41
  - PTO Speed
    41
  - Electrical Power Source
    41
  - Hydraulic Connections
    41
  - Oil Temperature
    42
  - Stairs
    42
- Daily Checklist
  42
  - Daily Checklist Prior to Startup
    42
  - Checkpoints While Baling
    43
- Break-In Period
  43
  - Precautions During the Break-In Period
    43
  - After the First 50 Hours of Operation
    43
- Automatic Operation
  44
- Film Roller Storage
  45
- Wrapping Arms
  46
  - Wrapping Arm Emergency Stop
    46
  - Installing a New Film Roller in the Wrapper
    46
- Parking Brake
  48
- Operators Platform
  48
- Compressed Air Cleaner System
  48
  - Mode of Operation
    49
  - Recommendations
    49
5 Transport

51
- Transport Safety
  51
  - Speed Limit
    51
  - On Road Preparation
    51
  - Lifting Points
    51
  - Strapping and Tie down
    52
  - Dismantling the Machine
    52
- Highway Use
  53
  - Transport Preparation, Flexible Drawbar and Feed Hopper F25
    53
6 Control System

54
- User Interface
  54
  - Main Page
    54
  - Icons for Starting Program Sequences
    55
  - Menu
    55
  - User Settings [Language and Screen]
    56
  - System Information
    57
  - Manual Controls
    57
  - Machine Settings
    59
  - Quick Settings
    60
  - Presets
    61
  - Sensors
    61
  - Messages
    62
  - Time and Date
    63
  - User Data
    63
  - Weighing System
    65
  - Reset
    65
  - Software
    65
  - Settings and Explanations
    67
7 Maintenance and Mechanical Adjustments

69
- Safety
  70
- Electrics
  71
  - Fuses
    72
- Wheels
  72
- Chains
  72
  - Chain Tensioner a
    72
  - Chain Tensioner B and C
    73
- Feed Hopper
  73
  - Tightening the Feed Hopper Belts F25
    74
  - Ball Bearings
    74
- Drive Chains
  74
  - Drive Chains Overview
    75
  - Drive Chains Tensioning
    75
- Elevator and Sub Conveyor
  76
- Baling Chamber
  78
- Plastic Tying Unit
  84
  - Control and Maintenance
    84
- Wrapping Table
  85
  - Inspection
    85
  - Adjusting the Wrapping Table Belt
    86
- Frame, Drawbar, Attachments
  88
  - Frame
    88
  - Main Components, Fastening Points
    88
- Chamber Roller Bushings
  88
  - Wear Inspection
    88
  - Permissible Wear
    89
  - Remove Sprockets
    90
- Hydraulics
  91
  - Hydraulics Oil
    91
  - Hoses and Connections
    91
  - Hydraulic Pump, Gearbox
    91
  - Heat Exchanger
    92
- Oil Change and Oil Filter
  92
  - Changing Oil and Filter
    93
- Welding and Grinding
  94
  - Precautions When Welding
    94
- Service History
  95
8 Lubrication

96
- Lubrication System, Beka Max EP
  96
- Refilling Lubricants
  98
- Electric Pump and Main Distributor
  100
- Troubleshooting for Beka Max
  100
- Oil Temperature
  101
- Approved Lubricants
  101
  - Hydraulics
    101
  - Chain Lubrication
    101
  - Greasing
    101
  - Gearbox and Gears for Hydraulic Motors
    102
- Manual Lubrication Charts
  103
  - The Compactor
    103
  - Feed Hopper F25
    104
  - Flexible Drawbar
    105
- Lubrication List - Manual Greasing Points
  106
9 Preservation

107
- Cleaning
  107
  - Using High Pressure Washer
    107
- Storage
  107
  - Long Time Storage
    107
  - Oil Filling in the Grease Lubrication Storage
    107
10 Electrics

108
- Main Power Supply, E-Stop Switches and Electrical Cabinet
  109
- Electrical Cabinet Power Supply Rail
  110
- Sensors and Manual Controls
  111
- Valves, Fan Motors and Pumps
  112
- Inputs and Outputs
  113
- IO Block
  113
- IO Block
  114
- Power Supply
  116
  - Supply Block
    116
- Inputs and Outputs Sorted by Number
  118
  - IO List
    118
  - IO List
    120
- Inputs and Outputs Sorted by Type
  120
  - Inductive Sensors
    120
  - Other Sensors and Switches
    121
  - Directional Valves
    121
  - Sensors, 7-Lead Cable
    122
  - Film System Remote Control
    122
  - Radio Remote Control
    122
  - Proportional Valves
    122
  - Valves
    122
  - Cable Detection
    123
- Sensor Overview
  124
- Sensor List and Function
  125
11 Hydraulics

127
- Hydraulic Diagram
  127
  - Complete Diagram
    128
  - Wrapping Table, Chamber and Elevator Control
    129
  - Plastic Tying Unit, Sub Conveyor and Feed Hopper
    130
  - Additional Feed Hopper Control for F25 and Chamber Drive
    131
  - Hydraulic Diagram List
    132
  - Valve Overview
    133
  - Valve Chart for Dens-X
    133
  - Valve List for Dens-X
    134

Advertisement

Advertisement

Related Products

ORKEL Categories

Farm Equipment Garbage Disposal Trash Compactor

More ORKEL Manuals