Orion FLEX Series Manuals

Manuals and User Guides for Orion FLEX Series. We have 2 Orion FLEX Series manuals available for free PDF download: Manual

Orion FLEX Series Manual (166 pages)

Stretchwrapper

Brand: Orion | Category: Stretch Wrapping Systems | Size: 6.22 MB

Table of Contents
3
Chapter 1: Introduction and Safety

11
- Introduction
  
  11
  - About this Manual
    12
  - Copyright Notice
    12
- Flex Series Warranty
  
  13
- Safety
  
  14
  - System Safety Recommendations
    15
  - Hazard Messages
    16
  - Operation Safety
    17
  - Maintenance Safety
    18
  - Lockout and Tagout Recommendations
    19
    
    Electrical System
    19
  - Pneumatic and Vacuum Systems
    20
- Installation and First Time Power up
  
  21
  - Unloading
    21
  - Fork Tube Access Sticker
    21
  - Inspection
    22
  - Machine Installation
    22
  - Assembly Procedure
    23
- How to Erect an RTA or RTD Flex Orion
  
  24
  - Attaching Strap
    24
  - Raising Tower
    24
  - Positioning Wrapper
    25
  - Remove Shipping Feet
    25
  - Drill Mounting Holes
    26
  - Installing Anchors
    26
  - Loosen Tension Once Bolted down
    27
  - Remove Attachment
    27
  - Attach Safety Hoop
    28
Chapter 2: System Description

31
- Machine Specifications
  
  31
  - Utilities
    31
  - Standard Speed
    31
  - Drive
    31
  - Control Features
    31
  - Film Delivery
    31
  - Structural Features
    32
Chapter 3: System Operation

33
Chapter 3: System Operation

35
- Operating Procedures
  
  35
- Universal Go-To Buttons
  
  38
- Run Screens
  
  39
  - Run Screen
    39
  - The Run Screen
    39
  - Maintenance Prompt
    41
  - The Maintenance Prompt Screen
    41
  - Security Settings Screen
    43
  - The Security Settings Screen
    43
- Wrap Setting Screens
  
  44
  - Wrap Settings Screen
    44
  - The Wrap Settings Screen
    44
- Menu Screens
  
  46
  - Menu Screen
    46
  - The Menu Screen
    46
  - Jogging Screen
    47
  - The Jogging Screen
    47
  - Carriage Jog Screen
    49
  - The Carriage Jog Screen
    49
  - Recipe Screen
    51
  - The Recipe Screen
    51
  - Production Data Screen
    52
  - The Production Data Screen
    52
  - Recipe Viewing Screen
    53
  - The Recipe Viewing Screen
    53
- Machine Settings Screens
  
  54
  - Machine Settings Screen
    54
  - The Machine Settings Screen
    54
  - Main Drive Screen
    56
  - The Main Drive Screen
    56
  - Reinforce Wrap Setup
    57
  - The Reinforce Setup Screen
    57
  - Timers Screen
    58
  - The Timers Screen
    58
  - Machine Setup Screen
    60
  - The Machine Setup Screen
    60
  - Start Delay Screen
    62
  - The Start Delay Screen
    62
  - Factory Defaults Screen
    63
  - The Factory Defaults Screen
    63
  - Multistretch Settings Screen
    64
  - The Multistretch Screen
    64
  - The VFD Parameters Screen
    65
  - Insta-Cut Screen
    66
  - The Insta-Cut Screen
    66
  - Dual Turntable Screen
    68
  - The Dual Turntable Screen
    68
  - Dual Insta-Cut Screen
    69
  - The Dual Insta-Cut Screen
    69
  - S Insta-Cut Screen
    71
  - The S Insta-Cut Screen
    71
- Diagnostics Screens
  
  73
  - Diagnostics Screen
    73
  - The Diagnostics Screen
    73
  - The Inputs Screens
    74
  - The Inputs Screen
    74
  - The Outputs Screens
    75
  - The Outputs Screen
    75
  - The VFD Diagnostics Screen
    76
  - HMI Setup
    77
  - The HMI Setup Screen
    77
  - Maintenance Log Screen
    78
  - The Maintenance Log Screen
    78
  - Fault History Screen
    79
  - The Fault History Screen
    79
- Flex Dashboard Remote Viewing
  
  80
  - Setting up Dashboard Remote Viewing
    80
  - Flex Dashboard
    81
- Information & Alarm Messages
  
  82
  - Message Displays
    82
  - Alarm Displays
    86
Chapter 4: Troubleshooting

91
- Troubleshooting
  
  91
Chapter 5: Maintenance

111
- Maintenance
  
  111
  - Motor Maintenance
    111
  - Reducer Oil Change
    111
  - Tower Raceways Maintenance
    112
  - Chain Maintenance
    112
  - Proximity Sensor Adjustment
    113
  - The Multistretch Screen
    113
  - Proximity Sensor Adjustment
    114
  - Cleaning the Stretch Rollers
    115
  - Preventative Maintenance Schedule
    116
    
    PM Intervals
    116
  - All H&L Standard Series
    116
    
    5,760 Loads or One Month
    116
    
    17,280 Loads or Three Months
    116
  - All H&L Heavy Duty (Ring Bearing) Series
    117
    
    5,760 Loads or One Month
    117
    
    17,280 Loads or Three Months
    117
    
    34,560 Loads or 6 Months
    117
    
    Ring Bearing Maintenance (if Applicable)
    117
  - HPA LPA Series
    118
    
    5,760 Loads or One Month
    118
    
    @ 17, 280 Loads or Three Months
    119
  - RTD Series
    119
    
    5760 Loads or One Month
    119
    
    Loads or 6 Months
    119
  - RTA Series
    119
Chapter 6: Electrical Prints and Mechanical Drawings

121
- Electrical Prints
  
  123
- Mechanical Drawings
  
  166

Orion FLEX Series Manual (92 pages)

Stretchwrapper

Brand: Orion | Category: Stretch Wrapping Systems | Size: 3.02 MB

Table of Contents
3
Chapter 1: Introduction and Safety

11
- Introduction
  
  11
  - About this Manual
    11
  - Copyright Notice
    12
  - Flex Series Warranty
    12
- Safety
  
  13
  - System Safety Recommendations
    13
  - Operation Safety
    14
  - Maintenance Safety
    14
  - Hazard Messages
    15
  - Lockout and Tagout Recommendations
    16
    
    Electrical System
    16
- Installation and First Time Power up
  
  17
  - Inspection
    17
  - Unloading
    17
  - Fork Tube Access Locations
    17
- Machine Installation
  
  18
  - Assembly Procedure
    18
  - Securing the Lifting Eye Bolt
    18
  - Bolting on the Tower
    19
  - Connecting the Battery Cable
    19
  - Installing the Tension Spring
    20
  - Connecting the Battery Charger
    21
  - Pallet Guide Arm and Sensing Arm Wheel
    22
  - Pallet Guide Arm and Wheel
    22
  - Operating Parameters
    23
  - Checks Prior to Running
    23
Chapter 2: System Description

25
Chapter 2: System Description

27
- Machine Specifications
  
  27
- Machine Layout Drawings
  
  28
  - Machine Dimensions
    28
  - Machine Layout Drawing
    28
  - Machine Component Identification
    29
Chapter 3: System Operation

31
Chapter 3: System Operation

33
- Operating Procedures
  
  33
  - Charging the AG 360
    33
  - Charging Port
    33
  - How to Start and Shut down Your Wrapping System
    34
    
    On/ off Key Switch
    34
    
    Start and Emergency Stop Switches
    34
    
    The Operator Panel
    34
  - Transporting the AG 360
    35
    
    When Battery Power Is Present
    35
    
    When Battery Power Is Not Present or Safety Switch Active
    35
  - Steering Spring Tension Release
    36
  - Spring Tension Release
    36
  - Aligning the AG 360 with the Pallet
    37
  - Adjusting the Pallet Guide
    37
  - Aligning the AG 360 with a Pallet Instructions
    37
  - Loading the Film
    38
  - Door Latch
    38
  - Film Cling Diagram
    39
  - Carriage Prestretch Adjustment
    40
  - Removing the Pre-Stretch Cover
    40
  - High and Low Ratio Adjustment
    40
  - Safety Line on Safety Lock
    41
  - Pre-Stretch Ratio Indicator Light
    41
- Universal Go-To Buttons
  
  42
- Run Screens
  
  43
  - Run Screen
    43
  - The Run Screen
    43
- Recipe Screens
  
  45
  - Recipe Screen
    45
  - The Recipe Screen
    45
  - Recipe Select Screen
    47
- User Setting Screens
  
  48
  - Wrap Settings Screen
    48
  - The Wrap Settings Screen
    48
- Menu Screens
  
  50
  - Menu Screen
    50
  - The Menu Screen
    50
  - Jogging Screen
    51
  - The Jogging Screen
    51
  - Production Data Screen
    52
  - The Production Data Screen
    52
  - Tension Sensor Calibration Screen
    53
  - The Tension Sensor Calibration Screen
    53
  - Diagnostics Screen
    54
  - The Diagnostics Screen
    54
  - The Inputs Status Screen
    55
  - The Inputs Screen
    55
  - The Manual Screen
    56
  - Fault History Screen
    57
  - The Fault History Screen
    57
  - HMI Setup
    58
  - Battery Settings Screen
    59
  - The Battery Settings Screen
    59
- Machine Settings Screens
  
  60
  - Machine Settings Screen
    60
  - The Machine Settings Screen
    60
Chapter 4: Troubleshooting

65
- Component Inspections
  
  65
  - Battery Connections
    65
  - Right Side Battery Connections
    65
  - Left Side Battery Connections
    65
  - Main Breaker Electrical Disconnect/ Hard Reset
    66
  - Opening the Panel
    66
  - Main Disconnect
    66
  - Side Panel Interlock Switch
    67
  - Handle Proximity Switch
    67
  - Carriage Obstacle Detect Limit Switch
    68
  - Film Carriage Door Switch
    68
  - Obstacle Detect Limit Switch
    68
  - Safety Bumper
    69
  - Transmission Engage/ Disengage
    69
- Alarm Message Chart
  
  70
Chapter 5: Maintenance

75
- Maintenance Recommendations
  
  75
  - Opening Control Panels and Covers
    75
    
    Battery Cover Handles
    75
    
    Opening the Panel
    75
    
    Left Side Electrical Enclosure
    76
    
    Left Side Enclosure
    76
    
    Right Side Enclosure
    76
    
    Back of HMI
    77
    
    Charging and Indicator Connectors on Door
    77
    
    Charging Connector and Indicator Connections
    77
    
    HMI Back Panel
    77
  - Carriage Lift Chain Adjustment
    78
  - Chain Maintenance
    78
  - Tower Raceways Maintenance
    78
  - Cleaning the Stretch Rollers
    79
  - Steering Handle Tension Adjustment
    80
  - Bumper Tension Adjustment
    80
Chapter 6: Electrical Prints and Mechanical Drawings

81
- Electrical Prints
  
  83
- Mechanical Drawings
  
  92

Orion Categories

Telescope Home Lighting Accessories

Monitor Car Amplifier

More Orion Manuals

Orion FLEX Series Manuals

Orion FLEX Series Manual (166 pages)

Table of Contents

Chapter 1: Introduction and Safety

Introduction

Flex Series Warranty

Safety

Installation and First Time Power up

How to Erect an RTA or RTD Flex Orion

Chapter 2: System Description

Machine Specifications

Chapter 3: System Operation

Chapter 3: System Operation

Operating Procedures

Universal Go-To Buttons

Run Screens

Wrap Setting Screens

Menu Screens

Machine Settings Screens

Diagnostics Screens

Flex Dashboard Remote Viewing

Information & Alarm Messages

Chapter 4: Troubleshooting

Troubleshooting

Chapter 5: Maintenance

Maintenance

Chapter 6: Electrical Prints and Mechanical Drawings

Electrical Prints

Mechanical Drawings

Orion FLEX Series Manual (92 pages)

Table of Contents

Chapter 1: Introduction and Safety

Introduction

Safety

Installation and First Time Power up

Machine Installation

Chapter 2: System Description

Chapter 2: System Description

Machine Specifications

Machine Layout Drawings

Chapter 3: System Operation

Chapter 3: System Operation

Operating Procedures

Universal Go-To Buttons

Run Screens

Recipe Screens

User Setting Screens

Menu Screens

Machine Settings Screens

Chapter 4: Troubleshooting

Component Inspections

Alarm Message Chart

Chapter 5: Maintenance

Maintenance Recommendations

Chapter 6: Electrical Prints and Mechanical Drawings

Electrical Prints

Mechanical Drawings

Related Products

Orion Categories