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Orion FLEX HPD Manual

Orion FLEX HPD Manual (166 pages)

Stretchwrapper

Brand: Orion | Category: Stretch Wrapping Systems | Size: 6 MB

Table of Contents

Table of Contents
3
Chapter 1: Introduction and Safety

11
- Introduction
  
  11
  - About this Manual
    12
  - Copyright Notice
    12
- Flex Series Warranty
  
  13
- Safety
  
  14
  - System Safety Recommendations
    15
  - Hazard Messages
    16
  - Operation Safety
    17
  - Maintenance Safety
    18
  - Lockout and Tagout Recommendations
    19
    
    Electrical System
    19
  - Pneumatic and Vacuum Systems
    20
- Installation and First Time Power up
  
  21
  - Unloading
    21
  - Fork Tube Access Sticker
    21
  - Inspection
    22
  - Machine Installation
    22
  - Assembly Procedure
    23
- How to Erect an RTA or RTD Flex Orion
  
  24
  - Attaching Strap
    24
  - Raising Tower
    24
  - Positioning Wrapper
    25
  - Remove Shipping Feet
    25
  - Drill Mounting Holes
    26
  - Installing Anchors
    26
  - Loosen Tension Once Bolted down
    27
  - Remove Attachment
    27
  - Attach Safety Hoop
    28
Chapter 2: System Description

31
- Machine Specifications
  
  31
  - Utilities
    31
  - Standard Speed
    31
  - Drive
    31
  - Control Features
    31
  - Film Delivery
    31
  - Structural Features
    32
Chapter 3: System Operation

33
Chapter 3: System Operation

35
- Operating Procedures
  
  35
- Universal Go-To Buttons
  
  38
- Run Screens
  
  39
  - Run Screen
    39
  - The Run Screen
    39
  - Maintenance Prompt
    41
  - The Maintenance Prompt Screen
    41
  - Security Settings Screen
    43
  - The Security Settings Screen
    43
- Wrap Setting Screens
  
  44
  - Wrap Settings Screen
    44
  - The Wrap Settings Screen
    44
- Menu Screens
  
  46
  - Menu Screen
    46
  - The Menu Screen
    46
  - Jogging Screen
    47
  - The Jogging Screen
    47
  - Carriage Jog Screen
    49
  - The Carriage Jog Screen
    49
  - Recipe Screen
    51
  - The Recipe Screen
    51
  - Production Data Screen
    52
  - The Production Data Screen
    52
  - Recipe Viewing Screen
    53
  - The Recipe Viewing Screen
    53
- Machine Settings Screens
  
  54
  - Machine Settings Screen
    54
  - The Machine Settings Screen
    54
  - Main Drive Screen
    56
  - The Main Drive Screen
    56
  - Reinforce Wrap Setup
    57
  - The Reinforce Setup Screen
    57
  - Timers Screen
    58
  - The Timers Screen
    58
  - Machine Setup Screen
    60
  - The Machine Setup Screen
    60
  - Start Delay Screen
    62
  - The Start Delay Screen
    62
  - Factory Defaults Screen
    63
  - The Factory Defaults Screen
    63
  - Multistretch Settings Screen
    64
  - The Multistretch Screen
    64
  - The VFD Parameters Screen
    65
  - Insta-Cut Screen
    66
  - The Insta-Cut Screen
    66
  - Dual Turntable Screen
    68
  - The Dual Turntable Screen
    68
  - Dual Insta-Cut Screen
    69
  - The Dual Insta-Cut Screen
    69
  - S Insta-Cut Screen
    71
  - The S Insta-Cut Screen
    71
- Diagnostics Screens
  
  73
  - Diagnostics Screen
    73
  - The Diagnostics Screen
    73
  - The Inputs Screens
    74
  - The Inputs Screen
    74
  - The Outputs Screens
    75
  - The Outputs Screen
    75
  - The VFD Diagnostics Screen
    76
  - HMI Setup
    77
  - The HMI Setup Screen
    77
  - Maintenance Log Screen
    78
  - The Maintenance Log Screen
    78
  - Fault History Screen
    79
  - The Fault History Screen
    79
- Flex Dashboard Remote Viewing
  
  80
  - Setting up Dashboard Remote Viewing
    80
  - Flex Dashboard
    81
- Information & Alarm Messages
  
  82
  - Message Displays
    82
  - Alarm Displays
    86
Chapter 4: Troubleshooting

91
- Troubleshooting
  
  91
Chapter 5: Maintenance

111
- Maintenance
  
  111
  - Motor Maintenance
    111
  - Reducer Oil Change
    111
  - Tower Raceways Maintenance
    112
  - Chain Maintenance
    112
  - Proximity Sensor Adjustment
    113
  - The Multistretch Screen
    113
  - Proximity Sensor Adjustment
    114
  - Cleaning the Stretch Rollers
    115
  - Preventative Maintenance Schedule
    116
    
    PM Intervals
    116
  - All H&L Standard Series
    116
    
    5,760 Loads or One Month
    116
    
    17,280 Loads or Three Months
    116
  - All H&L Heavy Duty (Ring Bearing) Series
    117
    
    5,760 Loads or One Month
    117
    
    17,280 Loads or Three Months
    117
    
    34,560 Loads or 6 Months
    117
    
    Ring Bearing Maintenance (if Applicable)
    117
  - HPA LPA Series
    118
    
    5,760 Loads or One Month
    118
    
    @ 17, 280 Loads or Three Months
    119
  - RTD Series
    119
    
    5760 Loads or One Month
    119
    
    Loads or 6 Months
    119
  - RTA Series
    119
Chapter 6: Electrical Prints and Mechanical Drawings

121
- Electrical Prints
  
  123
- Mechanical Drawings
  
  166

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