Orion 2030 Manuals

Orion 2030 Manuals

Manuals and User Guides for Orion 2030. We have 1 Orion 2030 manual available for free PDF download: Reference Manual

Orion 2030 Reference Manual

Orion 2030 Reference Manual (250 pages)

Silica Analyzer

Brand: Orion | Category: Measuring Instruments | Size: 29.99 MB

Table of Contents

Table of Contents
3
About this Manual
15
Foreword
15
What to Read
15
Manual Contents
16
Starting out
16
Design Change Notice
18
Reproduction Notice
18
Chapter Titles/Headings in Header
19
Control Panel Entries
19
Control Panel Prompts
19
Levels of Headings
19
Types of Messages
19
Typographic Conventions
19
Warnings
19
Cautions
20
Notes
20
Orion Services
20
Chapter 1: Overview

21
- Analyzer Description
  21
- Features and Functions
  22
- Sample Analysis and Analyzer Calibration
  22
- Figure 1-1 Orion Model 2030 Analyzer, Front View (Front Door Not Shown)
  22
- Analysis Cycle
  23
- Calibration Cycle
  23
- Cleaning Cycle
  23
- Colorimetric Analysis
  24
- Dual Wavelength Colorimetry
  25
- Turbidity
  25
- Figure 1-2 Effects of Turbidity
  25
- Second Reference Measurement
  26
- Optical Fibers in Probe
  26
- Major Components
  27
- Main Assemblies
  27
- Figure 1-3 Major Components
  27
- Main Subsystems
  28
- Options
  28
- General
  29
- Main Physical Assemblies
  29
- Swing Panel
  29
- Sample Manifold
  30
- Electronics Enclosure
  30
- Main Functional Subsystems
  31
- Fluidics Subsystem
  31
- Figure 2-1 Fluidic Path (Functional)
  31
- Air Purge Fitting
  32
- Air Vent Fitting
  32
- Drain Fitting
  32
- Figure 2-2 Fluid Handling Components
  32
- Inlet Fitting (Reagent)
  33
- Inlet Fitting (Sample)
  33
- Outlet Fitting (Sample)
  33
- Inlet Fitting (Standard or Calibration Solution)
  33
- Inlet Valve Assembly
  33
- Outlet Fitting (Manifold)
  33
- Pump Assembly (Piston)
  33
- Pump Assembly (Peristaltic)
  34
- Quick Reference Guide
  34
- Reagent Reservoirs
  34
- Reaction Cell Assembly
  34
- Figure 2-3 Reaction Cell Assembly
  34
- Stirrer Assembly
  35
- Figure 2-4 Detailed Reaction Cell and Manifold
  35
- Vent Valve Assembly
  36
- Optics Subsystem
  36
- Figure 2-5 Optics Subsystem
  36
- Immersion Probe
  37
- Figure 2-6 Immersion Probe Assembly
  37
- Fiberoptic Bundle Assembly
  38
- Figure 2-7 Fiberoptic Bundle Assembly
  38
- Detector Block Assembly
  39
- Figure 2-8 Detector Block Assembly
  39
- Source Block Assembly
  41
- Electronics
  41
- Figure 2-9 Source Block Assembly
  41
- Figure 2-10 Electronics Enclosure
  42
- Control Panel
  44
Chapter 3: Control Panel

45
- Describing the Control Panel
  45
- Figure 3-1 Control Panel
  45
- Keypad
  47
- Controlling the Analyzer
  48
- Dedicated Functions/Directional Keys
  48
- Menu Level Access
  48
- Diagnostics
  49
- Standby
  49
- End an Operation
  49
- External Control
  49
- Explaining Analyzer Functions
  50
- Analysis Cycle
  50
- Manual and Automatic Modes
  52
- Run/Resume Function
  53
- Blank Absorption Measurement
  53
- Navigating Menus
  54
- Figure 3-2 Orion Model 2030 Analyzer Menu Structure
  54
- Editing a Value
  55
- Scroll Menus
  55
- Describing Sequences
  56
- Primary Mode Functions
  56
- End Sequence Options
  56
Chapter 4: Installation

57
Chapter 7: Advanced Operation

99
- Accessing Advanced Functions
  100
- Returning to the Operator Level
  101
- Explaining Standby Operation
  101
- Saving and Recovering
  101
- Defining a Calibration Setup
  102
- Set Calibration Standard Concentration
  104
- Set Calibration Standard Absorbance
  105
- Set Calibration Device
  106
- Set Calibration Method
  106
- Set Calibration Type
  107
- Set Calibration Repeat Alarm
  107
- Save Calibration Setup
  109
- Recover Calibration Setup
  109
- Defining an Analysis Method
  110
- Set Cell Wash
  111
- Set Reagent Addition Sequence
  113
- Set Blank Step
  115
- Set Post Wash Sequence
  116
- Set Stability Factor
  117
- Select Calibration Setup
  118
- Save Analysis Method
  118
- Recover Analysis Method
  118
- Modifying Pump Information
  119
- Changing the Pump Type
  121
- Setting Pump Viscosity
  122
- Setting Pump Flow Rate
  123
- Saving and Recovering
  123
- Changing Stream-Related Information
  124
- Set Analog Output
  125
- Set Alarm Levels
  127
- Set Viscosity Factor
  128
- Set External Sample Device
  129
- Set Flow Rate
  129
- Modify Calibration Curve
  130
- Set Offset Value
  130
- Set Gain Value
  131
- Save Stream Information
  131
- Recover Stream Information
  131
- Setting up Sequences
  132
- Edit Stream Sequence
  135
- Set Sampling Frequency
  137
- Edit Calibration Sequence
  137
- Set Calibration Frequency
  137
- Cleaning Cycle
  138
- Save Sequence Information
  139
- Recovering Sequence Information
  139
- Setting up Outputs
  139
- Set Time and Date
  140
- Setting the Time
  141
- Setting the Date
  141
- Set Relay Function
  142
- Set Input Functions
  143
- Set Special Function
  145
- Set Communications
  145
- Setting the Printer Port
  148
- Setting the External Communications Port
  148
- Save Output Information
  148
- Recover Output Information
  148
- Setting up Parameters
  149
- Set Standby Wash
  151
- Setting the Standby Wash Volume
  151
- Setting the Standby Timeout Period
  151
- Set Stirrer Mode
  152
- Set Stirring Action
  152
- Set Display Format
  153
- Set Motor Action
  153
- Set Pass Code
  154
- Save Parameters
  154
- Recover Parameters
  154
- Save Unit Configuration
  154
- Recover Unit Configuration
  154
- Printing System Parameters
  155
- Print Fluidics
  156
- Print Calibration Setups
  157
- Print Methods
  157
- Print Stream Information
  157
- Print Sequences
  157
- Print Outputs
  158
- Print Parameters
  158
- Print All Parameters
  158
- Print System Status
  158
- Reviewing Stored Results
  159
- Review Calibration
  160
- Print Calibrations
  160
- Review Analyses
  161
- Print Analyses
  161
- Reviewing Alarms
  162
- View Active Alarms
  163
- Print All Alarms
  163
- Reset All Alarms
  163
- Testing the Hardware
  164
- Reset All
  164
- Fluidics Control
  164
- Check Flow Rates
  164
- Lamp Control
  168
- Temperature Control
  169
- Test Relays
  169
- Test Analog Outputs
  170
- Viewing Hardware Settings
  172
- Show Detector Output
  173
- Show Absorbance, Transmittance
  175
- Show Main ADC
  176
- Show Power Rails
  177
- Show Revision Level
  177
- Adjusting Hardware Settings
  178
- Automatic Hardware Calibration
  179
- Manual Hardware Calibration
  179
- Save Hardware Setup
  182
- Recover Hardware Setup
  182
- Clearing Sections of Memory
  183
- Clear Calibrations
  184
- Clear Test Results
  184
- Reset Calibration Setup
  184
- Reset Test Method
  184
- Reset Clock
  184
- Reset Backup
  184
- Reset Memory
  184
Chapter 8: Maintenance

185
- Figure 8-1 Orion Model 2030 Analyzer Front View (Front Door Not Shown)
  186
- Scheduled Maintenance
  187
- Reseating Piston Pump Seals
  188
- Flushing Lines with Water
  188
- Seating the Pump Seals
  189
- Reconnecting and Refilling Reagent Lines
  190
- Figure 8-2 Reagent and Standard Tubing Paths
  190
- Replacing Piston Pump Seals
  191
- Flushing Lines with Water
  191
- Removing the Pump Assemblies
  192
- Disassembling the Pump
  193
- Figure 8-3 Piston Pump, Exploded View
  193
- Installing New Seals
  194
- Figure 8-4 Preforming Seals
  194
- Reassembling the Pump
  195
- Reinstalling Pump Assemblies
  195
- Seating the Pump Seals
  195
- Reconnecting and Filling Reagent Lines
  195
- Performing Reagent Pump Flow Rate Calibration
  196
- Measuring Flow Rate
  196
- Inspecting and Cleaning the Immersion Probe
  196
- Replacing the Reaction Cell O-Ring
  197
- Miscellaneous Maintenance
  198
- Replacing Standard Tubing
  198
- Flushing the Lines with Water
  198
- Replacing the Tubing
  198
- Figure 8-5 Reaction Cell Assembly
  198
- Replacing the Immersion Probe Body
  199
- Figure 8-6 Probe Detail
  199
- Replacing the Lamp
  200
- Figure 8-7 Source Block Detail
  200
- Replacing the Optical Filter
  201
- Figure 8-8 Detector Block Detail
  202
- Resetting the Memory
  203
- Shutdown and Restart Procedures
  204
- Performing Short-Term Shutdown
  204
- Restarting after Short-Term Shutdown
  204
- Performing Extended Shutdown
  204
- Flushing the Standard Lines
  204
- Cleaning Sample/Reaction Cell and Probe
  205
Chapter 9: Troubleshooting

207
- Corrupt Memory
  208
- Initiating a Wildcard Reset
  208
- What to Do if Memory Is Corrupt
  208
- What to Do if Backup Is Corrupt
  209
- Troubleshooting Chart
  210
Appendix A: Parts Lists

213
Appendix B: Customer Service Information

215
- Telephone Numbers
  215
- Fax Numbers
  215
- Warranty
  215
Appendix C: List of Relay Functions

217
- Concentration Alarms
  218
- Calibration Repeat Alarm
  219
- General Faults
  220
- Level and Flow Alarms
  221
- Hardware Alarms
  222
- Other Alarms
  224
Appendix D: Reports

225
Appendix E: General Specifications

233
Appendix F: Warning, Alarm, and Fault Messages

237

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