Original Prusa MK4S kit Manuals

Manuals and User Guides for Original Prusa MK4S kit. We have 1 Original Prusa MK4S kit manual available for free PDF download: Assembly

Original Prusa MK4S kit Assembly (164 pages)

Brand: Original Prusa | Category: 3D Printers | Size: 33 MB

Table of Contents
1
Introduction
7
STEP 1 All the Required Tools Are Included
8
STEP 2 Additional Utilities for this Guide
8
STEP 3 Labels Guide
9
STEP 4 Spare Bag
9
STEP 5 View High Resolution Images
10
STEP 6 Printed Parts - Versioning
10
STEP 7 We Are here for You
11
STEP 8 Pro Tip: Inserting the Nuts
12
STEP 9 Important: Electronics Protection
13
STEP 10 Reward Yourself
14
Step 11 - How to Successfully Finish the Assembly
15
STEP 12 Additional Information
16
STEP 13 Prepare Your Desk
16
Frame Assembly
17
STEP 1 Tools Necessary for this Chapter
18
STEP 2 YZ Frame: Parts Preparation
18
STEP 3 YZ Frame: Mounting the Longer Extrusions
19
STEP 4 YZ Frame: Mounting the Shorter Extrusions
20
STEP 6 Y-Axis: Front and Rear Plate Preparation
21
STEP 7 Y-Axis: Front Plate Assembly
21
STEP 8 Y-Axis: Rear Plate Assembly
22
STEP 9 Y-Axis: Preparation for the Xbuddy Box
22
STEP 10 Y-Axis: Preparation for the PSU
23
Step 11 - Y-Axis: Geometry Check
23
STEP 12 Mounting Antivibration Feet and Cable Clips: Parts Preparation
24
STEP 13 Mounting Antivibration Feet
24
STEP 14 Installing the Cable Clip
25
STEP 15 Installing the Cable Clips
25
STEP 16 PSU: Parts Preparation
26
STEP 17 Attaching the PSU
26
STEP 18 Securing the PSU
27
STEP 19 Xbuddy Box: Parts Preparation
28
STEP 20 Mounting the Xbuddy Box: Parts Preparation
28
STEP 21 Mounting the Xbuddy Box: Inserting Screws
29
STEP 22 Attaching the Xbuddy Box
29
STEP 23 Securing the Xbuddy Box
30
STEP 24 Applying the Thermal Pads
30
STEP 25 Mounting the Xbuddy Board
31
STEP 26 Attaching the Zip Ties
32
STEP 27 Y-Belt-Idler: Parts Preparation
32
STEP 28 Assembling Y-Belt-Idler
33
STEP 30 Assembling the y Motor: Parts Preparation
34
STEP 31 Assembling the y Motor
34
STEP 34 Attaching the Y-Motor-Holder
36
STEP 35 Haribo
37
STEP 36 It's Done
37
X-Axis & X-Carriage Assembly
38
STEP 1 Tools Necessary for this Chapter
39
STEP 2 X-Axis Assembly: Parts Preparation
39
STEP 4 Assembling the X-End-Motor (Part II)
40
STEP 5 Assembling the X-End-Idler (Part I)
41
STEP 6 Assembling the X-End-Idler (Part II)
41
STEP 7 Assembling the X-End-Idler (Part III)
42
STEP 8 Mounting the Bearings: Parts Preparation
42
STEP 9 Inserting the Bearings: Bearing Pads
43
Step 11 - Covering the Bearings: X-End-Motor
44
STEP 12 Inserting the Bearings: X-End-Idler
44
STEP 13 Assembling the X-Axis: Parts Preparation
45
STEP 14 Assembling the X-Axis: Marking the Bearings
45
STEP 15 Assembling the X-Axis: Inserting Smooth Rods
46
STEP 16 Assembling the X-Axis: Mounting the X-End-Motor
46
STEP 17 Assembling the X-Carriage: Parts Preparation
47
STEP 18 Assembling the X-Carriage
47
STEP 19 Attaching the Spacers
48
STEP 20 Securing the Spacers
48
STEP 21 Assembling the X-Carriage-Clip: Parts Preparation
49
STEP 24 Attaching the X Motor: Parts Preparation
51
STEP 25 Attaching the X Motor
51
STEP 26 Attaching the X Motor: Mounting the Pulley
52
STEP 27 Guiding the X Belt: Parts Preparation
52
STEP 28 Guiding the X Belt: X-End-Idler
53
STEP 29 Guiding the X Belt: X-End-Motor
53
STEP 30 Guiding the X Belt: X-Carriage
54
STEP 31 Assembling the X-Carriage: Final Check
54
STEP 32 Haribo
55
STEP 33 It's Done
55
Z-Axis Assembly
56
STEP 1 Tools Necessary for this Chapter
57
STEP 2 Assembling the Z-Bottoms: Parts Preparation
57
STEP 3 Inserting the Rods
58
STEP 4 Assembling the Z-Bottoms
58
STEP 5 Z Motor Assembling: Parts Preparation
59
STEP 6 Attaching the Rubber Pads
59
STEP 7 Installing the Z Motors
60
STEP 8 Connecting the Z Motors
60
STEP 9 Mounting the X-Axis Assembly: Parts Preparation
61
STEP 10 Assembling the X-Axis and Smooth Rods
61
Step 11 - Installing the X-Axis Assembly
62
STEP 12 Assembling the Trapezoidal Nuts
62
STEP 13 Installing the Z-Top Parts: Parts Preparation
63
STEP 14 Placing the Z-Top Parts
63
STEP 16 Assembling the Loveboard
64
STEP 17 Connecting the Extruder Main Cable
65
STEP 18 Mounting the Extruder Main Cable
65
STEP 19 Connecting the Extruder Main Cable: Parts Preparation
66
STEP 21 Covering the X-Carriage: Parts Preparation
67
STEP 22 Covering the X-Carriage: Inserting the Nylon Filament
67
STEP 23 Attaching the X-Cover-Back
68
STEP 24 Guiding the Main-Cable: Parts Preparation
68
STEP 25 Wrapping the Extruder Main Cable
69
STEP 26 Wrapping the Textile Sleeve
69
STEP 27 Attaching the Ext-Cable-Holder: Parts Preparation
70
STEP 28 Wrapping the X Motor Cable
70
STEP 29 Attaching the Ext-Cable-Holder
71
STEP 30 Assembling the Ext-Cable-Holder
71
STEP 31 Covering the Ext-Cable-Holder
72
STEP 32 Mounting the Ext-Cable-Holder
72
STEP 33 Reward Yourself
73
STEP 34 here It Is
73
Nextruder Assembly
74
STEP 1 Tools Necessary for this Chapter
75
STEP 2 Nextruder Idler Assembly: Parts Preparation
75
STEP 3 Assembling the Extruder Idler
76
STEP 4 Assembling the Extruder: Parts Preparation I
76
Step 5 - Assembling the Extruder: Parts Preparation
77
STEP 6 Assembling the Extruder
77
STEP 7 Assembling the Gearbox
78
STEP 8 Assembling the PG-Ring
78
STEP 9 Assembling the PG-Assembly
79
STEP 10 Checking the PG-Assembly
79
Step 11 - Assembling the Nextruder Idler
80
STEP 12 Gear Lubrication: Parts Preparation
80
STEP 13 Lubricating the Gear
81
STEP 14 Covering the Planetary Gear
81
STEP 15 Assembling the Idler-Swivel: Parts Preparation
82
STEP 16 Assembling the Idler-Swivel
82
STEP 17 Assembling the Idler-Nut
83
STEP 18 Mounting the Idler-Swivel Assembly
83
STEP 19 NTC Thermistor & Fan Holder: Parts Preparation
84
STEP 20 Assembling the NTC Thermistor
84
STEP 21 Assembling the Nextruder
85
STEP 22 Attaching the Nextruder
85
STEP 23 Connecting the NTC Thermistor
86
STEP 25 Assembling the Hotend Fan
87
STEP 26 Print Fan Blower: Parts Preparation
87
STEP 27 Assembling the Print Fan Case
88
STEP 28 Assembling the Print Fan Blower
88
STEP 29 Assembling the Fan Shroud
89
STEP 30 Mounting the Print Fan Blower Assembly
89
STEP 31 Connecting the Print Fan Blower
90
STEP 32 Inserting the Hotend Assembly: Parts Preparation
90
STEP 33 Inserting the Hotend Assembly
91
STEP 34 Nozzle Insertion Check
91
STEP 35 Connecting the Hotend Cables
92
STEP 36 Fan Door Cover: Parts Preparation
92
STEP 38 Connecting the Extruder Cables
93
STEP 40 Covering the Loveboard: Parts Preparation
94
STEP 41 Covering the Loveboard: Side Cover
95
STEP 42 Covering the Loveboard: Top Cover
95
STEP 43 Tensioning the X-Axis Belt
96
STEP 44 Belt Tension Check
97
STEP 45 Testing the X-Axis Belt
97
STEP 46 Haribo Time
98
STEP 47 the Extruder Is Assembled
98
Xlcd Assembly
99
STEP 1 Tools Necessary for this Chapter
100
STEP 2 Xlcd Assembly: Parts Preparation (Part 1)
100
STEP 3 Xlcd Assembly: Parts Preparation (Part 2)
101
STEP 4 Installing the Xreflector Sticker
101
STEP 5 Covering the Xlcd
102
STEP 6 Installing the PE Faston
102
STEP 7 Xlcd Cables: Parts Preparation
103
STEP 8 Connecting the Xlcd Cable & PE Cable
103
STEP 9 Attaching the Knob
104
STEP 10 Attaching the Xlcd Assembly
104
Step 11 - Connecting the PSU: Parts Preparation
105
STEP 12 Connecting the PSU: PE Cable
105
STEP 13 Power Cables Info
106
STEP 15 Connecting the PSU (Part 2)
107
STEP 16 Connecting the Power Panic
108
STEP 17 Guiding the Z Motor Right Cable
108
STEP 18 Guiding the Power Cable Bundle
109
STEP 19 Guiding the Power Cables
109
STEP 20 Connecting the X and y Motor Cables
110
STEP 21 Connecting the PSU Cable: Parts Preparation
110
STEP 22 Connecting the PSU Cables: PE Cable
111
STEP 23 Connecting the PSU Cables
111
STEP 24 Securing the PSU Cables
112
STEP 25 Guiding the Z Motor Left Cable
112
STEP 26 Connecting the Xlcd Cables
113
STEP 27 Connecting the Extruder Main Cable
113
STEP 28 Time for Energy Delivery
114
STEP 29 Almost There
114
Y-Carriage & Heatbed Assembly
115
STEP 1 Tools Necessary for this Chapter
116
STEP 2 Heatbed Cable Assembly: Parts Preparation
117
STEP 3 Heatbed Cable Assembly (Part 1)
117
STEP 5 Heatbed Cable Assembly (Part 3)
118
STEP 6 Covering the Heatbed Cables: Parts Preparation
119
STEP 7 Assembling the Heatbed-Cable-Cover-Bottom
119
STEP 8 Assembling the Heatbed-Cable-Cover: Nylon Filament
120
STEP 9 Assembling the Heatbed-Cable-Cover-Bottom
120
STEP 10 Assembling the Heatbed-Cable-Cover-Top
121
Step 11 - Wraping the Textile Sleeve
121
STEP 12 Y-Carriage: Parts Preparation
122
STEP 13 Assembling the Bearing Clips
122
STEP 14 Installing the Bearing on the Y-Carriage
123
STEP 15 Aligning the Bearing
123
STEP 16 Installing the Bearings on the Y-Carriage
124
STEP 17 Positioning of the Bearings
124
STEP 18 Y-Axis: Smooth Rods Holders
125
STEP 19 Inserting Smooth Rods into Y-Carriage
125
STEP 20 Preparing Y-Rod-Holder
126
STEP 21 Mounting the Y-Rod-Holder Parts
126
STEP 22 Installing the Y-Carriage
127
STEP 23 Aligning the Smooth Rods
127
STEP 24 Assembling the y Belt: Parts Preparation
128
STEP 25 Assembling the Y-Belt-Holder
128
STEP 26 Assembling the y Belt
129
STEP 27 Attaching the y Belt Holder
129
STEP 28 Assembling the y Belt Tensioner
130
STEP 29 Attaching the y Belt Tensioner
130
STEP 30 Tensioning the y Belt
131
STEP 31 Belt Tension Check
131
STEP 32 Aligning the y Belt
132
STEP 33 Installing the Expansion Joints: Parts Preparation
132
STEP 34 Preparing the Expansion Joints
133
STEP 35 Installing the Expansion Joints
133
STEP 36 Attaching the Heatbed: Parts Preparation
134
STEP 37 Attaching the Heatbed
134
STEP 38 Tightening the Heatbed
135
STEP 39 Guiding the Heatbed Cables: Parts Preparation
135
STEP 40 Assembling the Wi-Fi
136
STEP 41 Guiding the Heatbed Cables
136
STEP 42 Installing the Wifi Cover Assembly
137
STEP 43 NFC Antenna: Parts Preparation I
138
Step 44 - NFC Antenna: Parts Preparation
138
STEP 45 Connecting the NFC Antenna
139
STEP 46 Preparing the Nfccoil
140
STEP 47 Assembling the NFC Antenna
140
STEP 48 Verify All Connections Once more
141
STEP 49 Covering the Xbuddy Box: Bottom Cover
141
STEP 50 Covering the Xbuddy Box
142
STEP 51 Assembling the Double Spool Holder (Part 1)
142
STEP 52 Assembling the Double Spool Holder (Part 2)
143
STEP 53 Assembling the Filament Guide: Parts Preparation
143
STEP 55 Filament Guide Assembly (Part 2)
144
STEP 56 Haribo Time
145
STEP 57 That's It
145
Preflight Check
146
STEP 1 Attaching the Steel Sheet
147
STEP 2 First Run
147
STEP 3 Printer Setup
148
STEP 4 Network Setup: Wi-Fi Connection (Optional)
149
STEP 5 Network Setup: Prusa Connect (Optional)
150
STEP 6 Wizard - Selftest Start
151
STEP 7 Wizard - Loadcell Test
151
STEP 8 Wizard - Gearbox Alignment
152
STEP 9 Wizard - Filament Sensor Calibration
152
STEP 10 Wizard Complete
153
Step 11 - Reward Yourself
153
STEP 12 Loading a Filament
154
STEP 13 Printable 3D Models
154
STEP 14 Firmware Update
155
STEP 15 Prusaslicer for MK4S
155
STEP 16 Prusalink & Prusa Connect
156
STEP 17 Quick Guide for Your First Prints
156
STEP 18 Prusa Knowledge Base
157
STEP 19 Join Printables
157
Manual Changelog
158
STEP 1 Version History
159

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