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OMRON SYSMAC CP1L-M40DR-D Operation Manual

OMRON SYSMAC CP1L-M40DR-D Operation Manual (763 pages)

SYSMAC CP Series

Brand: OMRON | Category: Computer Hardware | Size: 15.72 MB

Table of Contents

Table of Contents

12
- About this Manual
  15
- Related Manuals
  17
Precautions

23
Section 1 Features and System Configuration

35
- Features and System Configuration
  35
- Features and Main Functions
  36
  - CP1L Overview
    36
  - Features and Main Functions
    38
  - Features
    41
- System Configuration
  49
  - Basic System
    49
    
    Optional Products
    50
    
    Serial Communications
    50
  - System Expansion
    52
  - Restrictions on System Configuration
    55
- Connecting the CX-Programmer
  57
  - Connecting with a Commercially Available USB Cable
    58
  - Connecting to a Serial Port
    65
- Function Charts
  67
- Function Blocks
  68
  - Overview of Function Blocks
    68
  - Advantages of Function Blocks
    68
Section 2 Nomenclature and Specifications

71
- Nomenclature and Specifications
  71
  - Part Names and Functions
    72
    
    CP1L CPU Units
    72
    
    CP1W-CIF01 RS-232C Option Boards
    75
    
    CP1W-CIF11/CIF12 RS-422A/485 Option Boards
    76
  - Specifications
    77
    
    CP1L CPU Units
    77
    
    Current Consumption
    80
    
    I/O Memory Details
    84
    
    I/O Specifications
    85
    
    Input Specifications
    98
    
    Output Specifications
    100
    
    CP/CPM1A-Series Expansion I/O Unit I/O Specifications
    103
  - CP1L CPU Unit Operation
    107
    
    Overview of CPU Unit Configuration
    107
    
    Flash Memory Data Transfers
    111
    
    Memory Cassette Data Transfers
    113
  - CPU Unit Operation
    115
    
    General Flow
    115
    
    I/O Refresh Methods
    116
    
    I/O Refreshing and Peripheral Servicing
    116
    
    Initialization at Startup
    118
  - CPU Unit Operating Modes
    119
    
    Operating Modes
    119
    
    Status and Operations in each Operating Mode
    119
    
    Operating Mode Changes and I/O Memory
    120
    
    Startup Mode Setting
    120
  - Power off Operation
    121
    
    Overview
    121
    
    Description of Operation
    122
    
    Instruction Execution for Power Interruptions
    122
  - Computing the Cycle Time
    123
    
    CPU Unit Operation Flowchart
    123
    
    Cycle Time Overview
    124
    
    Functions Related to the Cycle Time
    125
    
    Minimum Cycle Time
    125
    
    Cycle Time Calculation Example
    127
    
    I/O Refresh Times for PLC Units
    127
    
    Online Editing Cycle Time Extension
    128
    
    I/O Response Time
    129
    
    Interrupt Response Times
    130
    
    Serial PLC Link Response Performance
    131
    
    2-7-10 Pulse Output Start Time
    132
    
    2-7-11 Pulse Output Change Response Time
    132
Section 3 Installation and Wiring

133
- Fail-Safe Circuits
  134
- Installation Precautions
  135
  - Installation and Wiring Precautions
    135
- Mounting
  137
  - Mounting in a Panel
    137
  - Connecting Expansion Units and Expansion I/O Units
    140
  - Mounting Height
    140
  - DIN Track Installation
    142
- Wiring CP1L CPU Units
  144
  - Wiring Power Supply and Ground Lines
    145
  - Wiring Built-In I/O
    147
  - Wiring Safety and Noise Controls
    150
- Wiring CPU Unit I/O
  152
- CP/CPM1A-Series Expansion I/O Unit Wiring
  164
Section 4 I\/O Memory Allocation

171
- I/O Memory Allocation
  171
  - Overview of I/O Memory Area
    172
    
    I/O Memory Area
    172
    
    Overview of the Data Areas
    173
    
    Clearing and Holding I/O Memory
    177
    
    Hot Start/Hot Stop Functions
    177
  - I/O Area and I/O Allocations
    179
    
    I/O Bits Allocated to CPU Units
    180
    
    I/O Bits Allocated to Expansion I/O Units
    182
    
    I/O Allocation Examples with Expansion I/O Units
    184
    
    I/O Word Allocations to Expansion Units
    185
  - 1:1 Link Area
    186
  - Serial PLC Link Area
    187
  - Internal Work Area
    187
  - Holding Area (H)
    188
  - Auxiliary Area (A)
    189
  - TR (Temporary Relay) Area
    189
  - Timers and Counters
    190
    
    Timer Area (T)
    190
    
    Counter Area (C)
    191
    
    Changing the BCD or Binary Mode for Counters and Timers
    193
  - Data Memory Area (D)
    194
  - 4-11 Index Registers
    195
    
    4-11-1 Using Index Registers
    198
    
    4-11-2 Precautions for Using Index Registers
    200
  - 4-12 Data Registers
    202
  - 4-13 Task Flags
    204
  - 4-14 Condition Flags
    204
  - 4-15 Clock Pulses
    206
Section 5 Pulse and Counter Functions

209
- Pulse and Counter Functions
  
  209
  - High-Speed Counters
    210
    
    Overview
    210
    
    High-Speed Counter Specifications
    211
    
    Reset Methods
    215
    
    Procedure
    216
    
    PLC Setup
    217
    
    High-Speed Counter Terminal Allocation
    218
    
    Ladder Program Example
    224
    
    Pulse Input Connection Examples
    224
    
    Additional Capabilities and Restrictions
    227
  - Pulse Outputs
    231
    
    Overview
    231
    
    Pulse Output Specifications
    234
    
    Pulse Output Terminal Allocations
    235
    
    Pulse Output Patterns
    242
    
    Origin Search and Origin Return Functions
    254
    
    Related Auxiliary Area Flags
    267
    
    Origin Return
    271
    
    Pulse Output Procedures
    273
    
    Instructions Used for Pulse Outputs
    275
    
    5-2-10 Example Pulse Output Applications
    284
    
    Variable Duty Factor Pulse Outputs (PWM(891) Outputs)
    284
  - Inverter Positioning
    314
    
    Features
    314
    
    System Configuration
    317
    
    Functional Overview
    318
    
    Other Functions
    319
    
    Specifications
    320
    
    Application Procedure for Inverter Positioning
    322
    
    Instruction Specifications
    323
    
    Determining the Internal Pulse Output Frequency
    329
    
    Basic Settings
    331
    
    PLC Setup
    331
    
    Automatic Calculation of Inverter Frequency Command Value
    336
    
    5-3-10 Memory Allocations
    339
    
    Auxiliary Area
    340
    
    5-3-11 Application Example with Serial Communications
    351
    
    Connection Example
    353
    
    5-3-12 Application Example with an Analog Output
    361
    
    5-3-13 Supplemental Information
    370
- Advanced Functions
  
  371
  - Interrupt Functions
    372
    
    Overview of Cp1L Interrupt Functions
    372
    
    Input Interrupts (Direct Mode)
    376
    
    Input Interrupts (Counter Mode)
    381
    
    Scheduled Interrupts
    384
    
    High-Speed Counter Interrupts
    387
  - Quick-Response Inputs
    396
  - Serial Communications
    400
    
    No-Protocol Communications
    402
    
    Modbus-Rtu Easy Master Function
    405
    
    Communications: Smart Active Parts and Function Blocks
    408
    
    Serial Plc Links
    410
    
    N Nt Links
    420
    
    Host Link Communications
    422
    
    Analog Adjuster and External Analog Setting Input
    427
  - Battery-Free Operation
    428
  - Using Battery-Free Operation
    429
  - Memory Cassette Functions
    430
    
    Mounting and Removing a Memory Cassette
    431
    
    Operation Using the CX-Programmer
    433
    
    Memory Cassette Data Transfer Function
    434
    
    Copying the System
    437
  - Program Protection
    438
    
    Read Protection
    438
    
    Write Protection
    444
    
    Protecting Program Execution Using the Lot Number
    446
  - Failure Diagnosis Functions
    447
    
    Simulating System Errors
    449
    
    Output off Bit
    450
    
    Clock
    451
- Using Expansion Units and Expansion I/O Units
  
  453
  - Connecting Expansion Units and Expansion I/O Units
    454
  - Analog Input Units
    455
    
    Analog Input Signal Ranges
    457
    
    Analog Output Units
    464
    
    Analog Output Signal Ranges
    466
  - Analog Output Units
    467
  - Analog I/O Units
    472
    
    Cpm1A-Mad01 Analog I/O Units
    472
    
    Cp1W-Mad11/Cpm1A-Mad11 Analog I/O Units
    482
  - Temperature Sensor Units
    495
  - Main Specifications
    496
  - Compobus/S I/O Link Units
    510
  - Operating Procedure
    513
  - Devicenet I/O Link Units
    516
- LCD Option Board
  
  523
  - Features
    524
    
    Specifications
    525
    
    Part Names
    526
  - Installation and Removing
    527
  - Basic Operation
    528
    
    Screen Transitions
    529
    
    Operation Examples
    531
  - LCD Option Board Function
    533
    
    Function Overview
    533
    
    Plc Mode
    536
    
    I/O Memory Setting
    537
    
    Before Operation
    548
    
    Message Screen
    561
    
    Data Backup
    572
    
    Language Selection
    575
    
    Plc Cycle Time
    576
    
    Plc Clock Setting
    577
    
    Plc System Information
    578
    
    Lcd Backlight Setting
    579
    
    Lcd Contrast Setting
    580
    
    Lcd Factory Setting
    581
  - Trouble Shooting
    582
    
    Communication Error Message During Operation
    582
    
    Symptom at Power on or During Operation
    582
    
    Deleting Eeprom Error
    583
    
    Program Transfer, Trial Operation, and Debugging
    585
- Program Transfer
  
  586
  - Trial Operation and Debugging
    586
    
    Forced Set/Reset
    586
    
    Differential Monitoring
    587
    
    Basic Procedure
    590
    
    Tracing Data
    590
- Troubleshooting
  
  593
  - Error Classification and Confirmation
    594
  - Troubleshooting
    596
    
    Error Processing Flowchart
    596
    
    No Operation When Power Is Supplied
    596
    
    Fatal Errors
    597
    
    Reference Information
    598
    
    Cpu Errors
    601
    
    Other Errors
    604
  - Error Log
    605
  - Troubleshooting Unit Errors
    606
- Inspection and Maintenance
  
  609
  - Inspections
    610
  - Unit Replacement Precautions
    611
  - Replacing User-Serviceable Parts
    612
    
    A Standard Models
    617
    
    Programming Devices
    618
    
    Standard Models
    619
    
    Expansion Units
    620
    
    B Dimensions Diagrams
    623
    
    Cpu Unit Settings
    631
    
    Initial Settings
    631
    
    Data Tracing
    639
    
    Comment Memory
    640
    
    E Memory Map
    701
    
    Memory Map
    702
    
    Connection Methods
    703
    
    Connection Examples
    721
    
    Input Constant Settings
    732
    
    Pulse Output 0 Settings
    744
    
    Pulse Output 1 Settings
    747
    
    Revision History
    761

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