Omron CK3A Series Manuals

Manuals and User Guides for Omron CK3A Series. We have 1 Omron CK3A Series manual available for free PDF download: User Manual

Omron CK3A Series User Manual (226 pages)

Direct PWM Amplifier

Brand: Omron | Category: Amplifier | Size: 12 MB

Intended Audience
3
Notice
3
Applicable Products
3
Manual Structure
4
Page Structure
4
PMAC Script
4
Special Information
5
Additional Information
5
Sections in this Manual
7
Table of Contents
8
Contents
9
Terms and Conditions Agreement
12
Warranty, Limitations of Liability
12
Application Considerations
13
Disclaimers
13
Safety Precautions
15
Definition of Precautionary Information
15
Definition of Symbols
15
Precautionary Information
16
Transporting and Unpacking
16
Software Configuration
18
Fail-Safe Measures
19
During Operation
20
Precautions for Safe Use
21
Power Supply Design
22
Motor Selection
22
Turning Power on
22
Turning Power off
23
Maintenance
23
Precautions for Correct Use
24
General Precaution
24
Installation and Mounting
24
Power On/Off
25
Operation
26
Maintenance and Troubleshooting
26
Location of Warning Label
27
Items to Check after Unpacking
29
Location of Nameplate
29
Accessories
30
Regulations and Standards
31
Conformance to EU Directives
31
Conformance to UL Directives
31
Conformance to UKCA Standards
31
Conformance to KC Standards
31
Versions
33
Hardware Version
33
Firmware Version
33
Related Manuals
34
Terminology
35
Manual Revision History
36
Introduction to the Amplifier
37
Outline
38
Amplifier Features
38
Typical Configuration
39
Part Names and Locations
40
Part Functions
44
Status LED Indicators
44
Ground Terminals
45
Operating Procedure
46
Preparation
46
Safety
46
Mounting and Wiring
46
Safety Test and Power up
46
Controller Settings for Amplifier
47
Test Run
47
Additional Information
47
Specifications
49
Amplifier Specifications
50
General/Mechanical
50
Environmental
50
Electrical
51
Performance
53
Regenerative Energy Absorption
54
Horizontal Axis
55
Vertical Axis
56
Functions and Data Reporting
58
Amplifier Functions
58
Data Reporting
59
Status Bits
59
Part Number Designation
60
Mounting and Installation
61
External and Mounting Dimensions
62
CK3A-G305L Dimensions and Mounting
62
CK3A-G310L and CK3A-G320L Dimensions and Mounting
63
Installation
64
Ventilation
64
Panel Clearance
64
Single-Unit Installation
64
Mounting Direction
66
Installation Conditions
67
Keeping Foreign Objects out of Units
67
Wiring
69
Main Circuit Power and Shunt (CN1)
71
Connector Pinout
71
Additional Information
71
Wire Size
72
Precautions for Correct Use
72
Wiring Examples
73
Logic Power Supply (CN2)
78
Connector Pinout
78
Wire Size
78
Wiring Example
78
Motor Connection (CN3)
79
Connector Pinout
79
Wire Size
80
Wiring Examples
81
Brushless Motor
81
Safe Torque off STO (CN4)
82
Connector Pinout
82
Wire Size
83
Wiring Examples
83
Direct PWM Connection (CN5)
86
Overall Wiring Diagram Examples
87
Ck3A-G305L
87
CK3A-G310L and CK3A-G320L
88
Amplifier Fault Relay
89
Wiring Conforming to EMC Directives
90
Peripheral Equipment Connection Example
91
Component Details
92
Cable Information
92
Selecting Peripheral Components
93
Main Circuit AC Power Supply
93
Main Circuit DC Power Supply (Low Voltage Mode)
93
Logic Power Supply
93
Noise Filter
94
Voltage Surge Absorber
94
Molded Case Circuit Breaker (MCCB)
95
Recommended Fuse
95
External Shunt Resistor
95
Direct PWM Cable
96
Compatible Motors
97
Rated Voltage
97
Motor Inductance
99
Software Configuration
101
Outline of Software Configuration
103
Controller Amplifier Interface
103
Additional Information
103
Software Configuration
104
Intended Users
104
Intended Hardware
104
Gate3 Alias Names
104
Basic Configuration
105
PWM Frequency
105
Gate3 Settings
105
Channel Settings
105
Motor Settings
106
Details of the ADC Strobe Word
107
Overview
107
Explicit Addresses
108
Details of the Amplifier Functions
109
Features
109
Bus Discharge Control
109
Clear Fault
111
Fan Control
111
Dynamic Brake Control
112
Precautions for Correct Use
112
Low Voltage (LV) Mode
113
Normal Mode
113
Details of the ADC Registers
114
Information in ADC a
114
Information in ADC B
114
ADC Registers Explicit Addresses
115
Details of the Status Bits
116
Status Bits Set 1
116
Status Bits Set 2
117
Status Bits Set 3
118
Details of the Amplifier Data
119
Power Module Temperature
120
CK3A Sample Plcs
121
Implementing the Sample PLC
121
Delay Timer Subroutine
122
Explanation of the User-Shared Memory
123
CK3A Sample Definitions 4-Motors
124
CK3A Sample PLC 4-Motors
126
CK3A Sample Definitions 8-Motors
128
CK3A Sample PLC 8-Motors
132
Enabling the CK3A PLC on Power-Up
134
Using the CK3A PLC
135
Precautions for Correct Use
135
Reading Data
136
Troubleshooting
139
LED Indicators
140
Troubleshooting
140
Display Codes
141
Normal Mode Operation
141
Error Codes
141
Troubleshooting Error Codes
143
Fault Thresholds
146
Amplifier Operation Troubleshooting
147
Appendices
149
Automatic Motor Setup Using IDE
150
A-1-1 IDE System Setup
150
Power PMAC3 Manual Motor Setup
159
A-2-1 Creating an IDE Project
159
A-2-2 Basic Optimization, System and Gates Settings
159
A-2-3 Encoder On-Going Position, Verification
159
A-2-4 Motor Setup and Commissioning
159
Factory Default Reset
159
Additional Information
164
A-2-4 Motor Setup and Commissioning
169
Current Loop Tuning
173
Precautions for Correct Use
188
A-2-5 Reversing Motor Operation Direction
193
Gate3 "Script" Motor Setup Samples
194
A-3-1 Rotary Servo Motor W/ Quadrature Encoder
195
A-3-2 OMRON G5 Servo Motor
197
Hardware Configuration
197
A-3-3 OMRON 1S Servo Motor (ACC-84E
200
A-3-4 Linear Servo Motor W/ Sinusoidal Encoder
202
A-3-5 Linear Servo Motor W/ Biss Encoder (ACC-84E
204
Gate1 "Script" Motor Setup Samples
206
A-4-1 Power PMAC with Gate1 (ACC-24E2
207
A-4-2 Turbo PMAC with Gate1 (ACC-24E2
209
CK3A Sample Plcs for Gate1
211
A-5-1 Power PMAC with Gate1
211
A-5-2 Turbo PMAC with Gate1
214
STO Safety Precautions
219
A-6-1 Risk Analysis
219
Risk Assessment
219
Incorrect Wiring
221
A-6-2 STO Specifications
222
A-6-3 Theory of Operation of STO
223

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