Omron 37222-20004 Manuals

Manuals and User Guides for Omron 37222-20004. We have 2 Omron 37222-20004 manuals available for free PDF download: User Manual

Omron 37222-20004 User Manual

Omron 37222-20004 User Manual (306 pages)

Platform

Brand: Omron | Category: Robotics | Size: 26 MB

Table of Contents

Intended Audience
3
Applicable LD Models
3
Units
3
Manual Information
4
Page Structure
4
Special Information
4
Additional Information
5
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
14
Warranty and Limitations of Liability
14
Application Considerations
14
Disclaimers
15
Safety Precautions
16
Definition of Precautionary Information
16
Symbols
16
Dangers
17
Warnings
17
Battery and Docking Station
19
Operating Environment
20
Cautions
22
Precautions for Safe Use
24
Precautions for Correct Use
26
Regulations and Standards
28
Conformance to EU Directives
28
Related Manuals
29
Glossary
30
Revision History
33
Overview
35
Intended Use
37
Features and Components
39
Lasers
40
Additional Information
40
Skins
41
Payload Bay
42
Operator Panel
42
Key Switch
43
E-STOP Buttons
43
Wireless Antennas
43
Light Discs
43
Access Panel
44
Rear Sensor
45
Charging Contacts
45
Battery
45
Pendant
46
Drive Train and Suspension
47
AMR Core
47
Speakers
47
Docking Station
48
Localization Sensors
49
Autonomous Navigation
50
Labels
52
AMR Information Label
52
Docking Station Information Label
52
Model Numbers
54
Optional Items
55
Fleet Manager
55
Additional E-STOP Buttons
56
Additional Signal Beacons
56
Additional Warning Buzzers
56
Side Lasers
57
Mobile I/O Box
57
High Accuracy Positioning System
57
Cell Alignment Positioning System
58
Acuity Localization
58
Electrostatic Discharge (ESD) Protection
58
Wireless Antenna Extension Kit
58
Digital I/O Terminal Block Kit
59
FLOW Core Software
60
Mobileplanner Software
60
System Requirements
61
Fleet Management Software
62
Setnetgo Software
62
Driving and Navigation Software
63
Fleet Simulator Software
64
Payload Considerations
65
Payload Structures
66
Exceeding the AMR Footprint
67
Safety Laser Scanner Zone Obstruction
68
Power Consumption
68
Coordinate System
69
Specifications
71
Performance Specifications
72
Physical Specifications
73
Dimensions
73
Center of Rotation
75
Center of Gravity
75
Payload Center of Gravity
76
Weights
76
Environmental Specifications
77
AMR Environmental Specifications
77
Docking Station Environmental Specifications
78
Battery Environmental Specifications
78
Pendant Environmental Specifications
78
Other Specifications
79
Laser Specifications
79
Battery Specifications
79
HAPS Specifications
79
Acuity Specifications
80
Docking Station Specifications
80
Safety Function Performance Levels
80
Drive Train
81
Operator Panel Screen
81
Wireless Specifications
81
DIGITAL IO Connector
82
Additional Information
82
Digital Input Specifications
82
AUX SENSORS Connector
83
RS232 Connector
83
LIGHTS Connector
83
USER INTERFACE Connector
84
USER BUMP Connector
84
AUX PWR Connector
85
USER PWR Connector
85
JOYSTICK Connector
86
HMI PANEL Connector
86
OPT out Connector
86
ANT Connector
86
AUDIO in / AUDIO out Connectors
86
Installation Introduction
91
Docking Station Installation
92
Mechanical Considerations
92
Electrical Considerations
93
Attaching the Temporary Floor Plate
93
Attaching to a Floor
94
Attaching to a Wall
95
Charging Paddle Alignment Procedure
96
Battery Installation Procedure
99
Network Connections
101
Default Network Settings
101
Wired Connection Procedure
101
Wireless Connection
102
Wireless Considerations
104
Port Forwarding
105
Electrical Connections
106
Payload Bay Connections
106
User Interface
114
Hmi Panel
119
Audio In/Out
120
Attaching the Payload
121
Payload Structure Mounting Points
121
Relocating the Operator Panel
124
Adding Additional Object Detection Sensors
125
Installation
125
Configuration
126
Setting Values
129
HAPS Installation and Configuration
131
HAPS Sensor Installation Overview
131
Reassembly Procedure
140
Tape and Marker Application
141
Software Configuration
142
Additional Information
142
Goals and Tasks
143
3-10 CAPS Configuration
146
Normal Setup
146
Final Settings
147
Initial Settings
147
Parameter Mode
148
Advanced Setup
148
Search Mode
149
Fail Mode
150
3-11 Acuity Installation Procedure
154
Mounting Location
154
Acuity Hardware Installation
155
Configuration and Setup
161
Mapping with Acuity
165
Scan Pattern
166
Other Acuity Adjustments
171
Wireless Antenna Relocation Procedure
173
3-13 Attaching Warning Labels
174
3-14 Commissioning
175
Commissioning Procedure
175
Additional Information
175
3-15 Map Creation Overview
176
Basic Mapping Tasks
177
Operation
179
Payload Movement and Transfer
181
AMR Start-Up
182
AMR Shut-Down
183
AMR Core LED Indicators
184
Workspace
185
Physical Barriers
186
Logical Barriers
187
Obstacles
187
Environmental Hazards
187
Restricted Zones
187
Operating Hazard Zones
188
Confined Zones
188
Payload Transfer Stations
188
Clearances
189
Rotational Clearances
189
Docking Clearances
190
Narrow Passageway Behavior (Linear)
191
Narrow Passageway Behavior (Corners)
191
Immobilization
193
Battery and Charging
194
Battery Indicators and Controls
194
Battery Removal and Installation
196
Docking Station
198
Additional Information
199
Charging the Battery
199
Balancing the Battery
201
Storing Batteries
202
Operator Panel
203
Main Screen
203
Boot-Up Screen
203
Emergency Stop Button
204
ON Button
204
OFF Button
204
Brake Release Button
205
4-10 Releasing the Brakes
206
4-11 Manually Pushing the AMR
207
Engage and Disengage the Drive Wheels
207
4-12 Emergency Stop
209
Emergency Stop Recovery Procedure
209
4-13 Protective Stops
211
4-14 Overspeed Protection
212
Light Discs and Optional Beacon States
213
Driving Straight
213
Turn Signal
213
Emergency Stop
213
Lost
214
Stopped and Ready
214
Stopped with Warning
214
Driving with Warning
214
Turn Signal with Warning
214
Driving Slowly, Scanning Laser E-STOP Inactive
215
4-15-10 Obstacle Detected / Protective Stop
215
4-15-11 Charging
215
4-15-12 Booting
216
4-16 Manual Driving
217
Driving with the pendant
217
4-17 Warning Buzzer
219
4-18 Back up and Restore the AMR
220
Creating Backup Files
220
Configuration File Backup
221
Restoring the AMR
222
Setnetgo Recovery Mode
227
4-19 Safety Laser Scanner Zones
231
Safety Zones
231
Rear Sensor Operational Considerations
236
Approaching the Docking Station
237
Using Move or Gotostraight in Mobileplanner
237
4-21 Motion Limits
239
4-22 Emergency Situations
240
4-23 Tilt Detection
241
Tilt Detection Event Recovery
241
Collecting Troubleshooting Information
244
Battery Problems
245
Battery Errors
245
Low Battery Recovery
247
Battery Charging Problems
247
Leaking Batteries
248
Exposure to Liquids
250
AMR Start-Up Problems
251
AMR Shut-Down Problems
252
Operator Panel Information
253
Text Messages
253
Maintenance Introduction
256
AMR Lock-Out Tag-Out Procedure
257
Docking Station Lock-Out Tag-Out Procedure
258
Lifting the AMR
259
Wheel Lift Tool
260
Maintenance Items
262
Mechanical Brake Inspection Procedure
262
Drive Wheel Inspection
263
Caster Inspection
263
Docking Station Charging Mechanism Inspection
264
Motor Brushes Inspection
265
Safety and Warning Labels
265
Lubricating Casters
266
Cleaning
269
Cleaning Intervals
269
Cleaning AMR Charging Contacts
269
Cleaning Docking Station Charging Contacts
270
Cleaning Laser Lenses
271
Cleaning Rear Sensor
271
Cleaning Caster Treads
272
Cleaning ESD Caster Treads
272
Cleaning Drive Wheels
273
Distance Traveled by the AMR
274
Replacing Items
275
Removing and Replacing Skins
275
Drive Wheel Replacement Procedure
282
Wireless Antenna Replacement Procedure
284
Motor Brushes Replacement Procedure
284
Docking Station Roller Replacement Procedure
286
Docking Station Power Switch Fuse Replacement Procedure
286
A-1 Parts List
290
A-2 Network Port Allocation
292
Good USER PWR Load Connections
294
Bad USER PWR Load Connections
294
A-4 Unpacking
296
A-4-1 AMR Shipping Crate Information
296
AMR Shipping Crate Information
296
A-4-2 Battery Shipping Crate Information
299

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Omron 37222-20004 User Manual

Omron 37222-20004 User Manual (40 pages)

AMR Battery Power Sharing

Brand: Omron | Category: Robotics | Size: 1 MB

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