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NPK U45JR Manuals
Manuals and User Guides for NPK U45JR. We have
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NPK U45JR manual available for free PDF download: Operation And Maintenance Manual
NPK U45JR Operation And Maintenance Manual (122 pages)
SECONDARY CONCRETE CRUSHERS
Brand:
NPK
| Category:
Tools
| Size: 4 MB
Table of Contents
Table of Contents
2
Safety
4
Operation
5
Maintenance
6
Introduction
8
Excavator Compatibility
8
Model Specifications
9
Serial Number Location
21
U21J/Jr, U31J/Jr, U45J/Jr
21
G7, G18J, G26J
22
G30Jr
23
Crusher Booster & Cylinder
24
Introduction
24
Structure of the Boosted Cylinder
25
Operating Principle
26
Hydraulic Installation
33
Hydraulic Kits
33
Flow Direction
33
Shut-Off Valves
34
Test Port Locations
34
Prevention of Contamination
36
Hydraulic Quick Disconnects
37
Mounting Installation
39
Mounting to the Carrier
40
Removal from the Carrier
41
Storage of the Crusher
41
Hose Installation
42
Whip Hose Installation Tips
42
Operating Instructions
44
Operating Techniques and Precautions
46
General Maintenance
49
Daily Inspection and Maintenance
49
Lubrication Points
50
Hose Installation Tips
52
Cutter Blade Maintenance
54
Jaw Inspection and Maintenance
57
Weekly Inspection
57
Minimum Distance between Fixed and Moveable Jaw
57
Teeth Maintenance and Replacement
59
Moveable Jaw Buildup and Hardfacing
59
Teeth Replacement
60
Replaceable Tooth Plates - Moveable Jaws
61
Replaceable Tooth Plates - Main Frame
61
Jaw and Tooth Rebuild Procedure: All Models
62
Jaw Contact Areas
64
Main Frame Rework Guide
65
Frame Maintenance - Repair of Main Frame
66
Route Weld Repair
66
Inspection and Maintenance
68
Booster Cylinder
68
Cylinder Components
71
Repair Tools and Equipment
73
Top Bracket Conversion
80
Conversion Packages Offered for "U" Series Crushers
80
Slewing Ring Inspection and Maintenance
81
Measuring Maximum Axial Movement
81
Rotation Bearing Outer Dirt Seal Replacement
82
Crusher Relief Locations
83
U21J, U21Jr, U31J, U31Jr, U45J, U45Jr, G30Jr
83
G7, G18J, G26J
83
Swivel Manifold Maintenance
85
Swivel Manifold Assembly
85
Leakage of the Seals
85
Testing the Swivel Seals for Internal Leakage
85
Replacement of the Seals in the Swivel
86
Fastener Torque Specifications
89
Hose Torque Specifications
96
Jic Ends
96
Orfs Ends
96
Troubleshooting
97
Relief Valve Location
103
Keywords for Common Crusher Components
117
Keywords for Common Crusher Cylinder Components
118
Warranty Statements
119
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