Nordson VersaBlue VT Manuals

Manuals and User Guides for Nordson VersaBlue VT. We have 1 Nordson VersaBlue VT manual available for free PDF download: Manual

Nordson VersaBlue VT Manual (272 pages)

Melters

Brand: Nordson | Category: Industrial Equipment | Size: 3.7 MB

Table of Contents
3
Nordson International
13
Europe
13
- Distributors in Eastern & Southern Europe
  13
Outside Europe
14
- Africa / Middle East
  14
- Asia / Australia / Latin America
  14
- China
  14
- Japan
  14
- North America
  14
Safety
15
Safety Alert Symbols
15
Responsibilities of the Equipment Owner
16
Applicable Industry Safety Practices
17
Equipment Safety Information
19
- Equipment Shutdown
  20
- General Safety Warnings and Cautions
  21
- Other Safety Precautions
  24
- First Aid
  24
Safety Labels and Tags
25
Electrostatic Discharge
27
- Damage to Electronic Components
  27
- Personal Injury and Risk of Fire
  27
Introduction
29
Intended Use
29
- Area of Use (EMC)
  29
  - Operating Restrictions
    29
- Unintended Use - Examples
  29
Residual Risks
30
Note on Manual
30
- Other Sources of Information
  30
  - User's Guide
    30
  - Product Resource Disc
    30
- Definition of Terms
  31
  - Melter Type VA
    31
  - Melter Type VT
    31
  - Interface Standard I/O
    31
  - Interface Key-To-Line
    31
  - Application Head (Gun) = Applicator
    31
  - Residual Current Device (RCD)
    31
- Symbols
  32
Melter Description
33
- Illustration
  33
- Safety Valve Plate
  34
  - Tank Isolation Valve
    34
  - Safety Valve
    34
- Tank
  34
  - Pressure Control Valve
    34
- Material Flow
  35
  - Labeling with Two Pumps
    35
- Electrical Cabinet
  36
- Level Display, Level Control / Overflow Protection (Option)
  37
- Pressure Display / Pressure Control (Options)
  38
  - Pressure Display
    38
  - Pressure Control
    38
- ID Plate
  39
Installation
42
- Lifting (Unpacked Melter)
  42
Installation Requirements
42
- Required Space
  42
  - Melters with Transformer
    43
- Exhausting Material Vapors
  43
Screwing on Light Tower (Option)
44
Installation Personnel's Experience
44
Electrical Connections
45
- Observe When Using Residual Current Circuit Breakers
  45
- Laying Cable
  45
  - Labels
    45
- Operating Voltage
  45
- Power Supply
  46
Mains Filter
46
- Installing Kit (Accessory)
  46
Connecting Hose
47
- Connecting Electrically
  47
- Connecting
  47
  - Second Open-End Wrench
    47
- Disconnecting
  48
  - Relieving Adhesive Pressure
    48
Installing Applicator
49
- Conditioning Compressed Air for Applicator Control Modules
  49
Connecting Filling Valve (Option)
49
Key-To-Line: Selecting Line Speed Voltage or Line Speed Current on I/O Board
50
Interface Assignment
51
Pneumatic Connections
55
Light Tower
59
- Installing Kit (Accessory)
  59
Casters
60
- Installing Kit (Accessory)
  60
Air Relief Valve (Accessory)
61
Retrofitting Pressure Sensors
61
Retrofitting a Temperature Control Board
61
IPC Webserver
61
Removing Melter
61
Disposing of Melter
61
Operation
63
General Information
63
- Channel Numbers
  63
  - On the Control Panel
    63
  - On the Field Bus
    64
- Transparent Keys
  64
- Keys with and Without Indication Lamp
  64
- Meaning of Colors
  64
- Description of Symbols
  65
  - Standard Symbols of Temperature Channels
    65
- Input Window
  66
- Screen Replacing Motor Controller
  66
- Status Display
  67
Initial Startup
68
Filling Tank
83
- Manually
  83
- Level Display and Control (Options)
  84
  - Automatic Tank Filling
    84
- Maximum Level
  84
Recommended Temperature Setpoints
85
Heatup Guided by Reference Channel
86
Undertemperature Interlock
87
Motor Startup Protection
87
- Acknowledging Startup Protection
  87
Daily Startup
88
Daily Switchoff
89
Switching off in an Emergency
89
Control Panel of the Industrial PC (IPC)
90
Settings Record
141
Operation Via the IPC Webserver
143
Maintenance
149
Risk of Burns
149
Relieving Adhesive Pressure
149
Important When Using Cleaning Agents
149
Processing Materials
150
Preventive Maintenance
150
External Cleaning
152
- Control Panel
  152
Visual Inspection for External Damage
153
Safety and Function Tests
153
Detaching Protective Panels
153
Detaching Insulation Blanket
153
- Important Regarding Hooks (Insulation Blanket Support)
  154
Fan and Air Filter
154
Gear Pump
155
- Checking for Leakage
  155
- Retighten Gland
  155
- Replacing Pump Shaft Seal
  155
- Retightening Fixing Screws
  155
Motor
156
Gear Box
156
- Selecting Lubricant
  156
  - Lubricants
    156
  - Lubricant Changing Interval
    156
  - Capacity
    156
- Changing Lubricant
  157
Pressure Control Valve
158
- Installing Service Kit
  158
  - Important for Mechanical Pressure Control Valve
    159
Filter Cartridge
160
Tank
165
- Draining Material
  165
- Cleaning Tank by Hand
  165
- Retightening Fixing Screws
  165
Safety Valve Plate
166
- Installing Service Kit
  166
Tank Isolation Valve
167
- Installing Service Kit
  167
Safety Valve
168
Changing Type of Material
168
Purging with Cleaning Agent
168
Pressure Sensor
169
- Cleaning Adhesive Bore
  169
- Cleaning Separating Membrane
  169
  - Screwing in
    169
  - Inserting/Extracting with Brass Washer
    170
Filling Valve
171
- Replace Control Module
  171
Safety Valve for Pneumatics
172
- Performance Check
  172
Maintenance Record Form
173
Troubleshooting
175
Helpful Tips
175
Alarm Number, Alarm Text and Optional Light Tower
176
Triggering and Resetting Alarms
180
- Graphic Presentation of Temperature Parameters
  180
- Undertemperature and Overtemperature - Warning
  181
  - Undertemperature Warning Triggered
    181
  - Overtemperature Warning Triggered
    181
- Undertemperature and Overtemperature - Fault
  182
  - Undertemperature Fault Triggered
    182
  - Overtemperature Fault Triggered
    182
- Overtemperature - Shutdown
  183
  - Software-Triggered
    183
- Shutdown by Thermostats
  183
  - Tank Thermostat
    183
  - Transformer Thermostat
    183
- Underpressure - Warning
  184
  - Underpressure Warning Triggered
    184
- Overpressure - Warning - / Overpressure - Fault
  185
  - Overpressure Warning Triggered
    185
  - Overpressure Fault Triggered
    185
- Temperature Sensor - Fault
  186
  - Short-Circuit-Triggered
    186
  - Triggered by Broken Sensor or Open Sensor Input
    186
- Level (Variable Measuring Points)
  186
  - Warning Tank Overfilled
    186
  - Warning Tank Level Low
    186
  - Fault Tank Empty
    186
- Level (Fixed Measuring Points - 5-Point Sensor)
  187
  - Warning Tank Overfilled
    187
  - Warning Tank Level Low
    187
  - Fault Tank Empty
    187
  - Fault Level Sensor Defective
    187
  - Fault Level Sensor Failure
    187
Troubleshooting Tables
188
- Melter Not Functioning
  188
- One Channel Does Not Heat
  188
- No Line Speed Signal (Voltage / Current / Frequency)
  189
- Control Panel Does Not Function
  189
- No Material (Motor Does Not Rotate)
  190
- No Material (Motor Rotating)
  192
- Too Little Material or Irregular Feeding
  192
- Material Pressure too High
  193
- Material Pressure too Low
  193
- Incorrect Motor Rotation in Key-To-Line Mode
  193
- Material Residue in Tank
  194
- Material Hardens in Tank
  194
- Others
  195
- Filling Valve (Option)
  196
Leds and Plugs of I/O Board
196
- Frequency Input
  196
- Analog Inputs
  197
- Digital Inputs/Outputs (Leds)
  197
Leds of Temperature Control Board
199
Leds of Motor Controller
200
LED of Overflow Protection Evaluator
200
LED of Proportional Valve
200
Leds of 5-Point Sensor Evaluator
201
Leds of IPC
202
Checking Transmitted Field Bus Data
203
Repair
205
Observe before Performing Repairs
205
After Repair
205
Control Panel
206
- Detaching Control Panel
  206
- Replacing Memory Board
  207
- Installing/Replacing the Communication Assembly
  208
  - Important
    208
Replacing Motor Controller
210
- CAN Bus Terminating Resistor
  210
- On the Control Panel: Allocating Replaced Motor Controllers (MC) to Their Motors
  210
Attaching Shielding Plate (EMC)
212
- Retrofitting First Pressure Sensor (Electrical)
  213
Replacing Pressure Sensor
213
Replacing Gear Pump
215
- Installing Service Kit
  215
  - Tank Isolation Valve
    215
  - Detaching Gear Pump
    215
  - Attaching Gear Pump
    216
  - Important Regarding Coupling
    217
Replacing Variseal
218
- Assembly Tool
  218
Replacing Motor
219
- Aligning Motor
  220
Replacing Safety Valve
221
- Installing Service Kit
  221
Replacing Filter Cartridge
222
Observe When Performing Work Behind Electrical Equipment Cover
222
Replacing Thermostat
222
Replacing Heater Connection Insulation
223
Replacing Temperature Sensor
224
- Installing Service Kit
  224
Replacing I/O Board, Temperature Control Board
225
- Setting ni 120 or Pt 100
  226
- Switching Bus Terminating Resistor ON/OFF
  226
- Setting DIP Switch S3
  226
Replacing Level Evaluator (Option) of Analog Sensor
227
- Important Notes
  227
- Calibrating
  228
  - Prerequisites
    228
Replacing Overflow Protection Evaluator (Option)
229
- Important Notes
  229
- Calibrating
  230
  - Prerequisites
    230
  - Sensor Break
    230
  - Limit Switching Points
    230
Replacing 5-Point Sensor Evaluator (Option)
231
- Important Notes
  231
- Calibrating
  232
  - Prerequisites
    232
Replacing Coupling Component (Option: Separate Line Speed Voltage)
233
Parts
235
How to Use Illustrated Parts List
235
- Fasteners
  235
- Component Designation
  235
- Special Models
  236
  - Software Configuration Code for Special Models
    236
Technical Data
237
General Data
237
Temperatures
238
Electrical Data
238
- Max. Melter Load (Without Accessories)
  239
- Max. Load (Accessories)
  239
- Max. Load (Accessories) - 1-Phase V12
  239
- Melter Fuse Protection
  239
Mechanical Data
240
Options and Accessories
241
Accessories
244
Password
245
Control Panel P/N 207023 and P/N 207850 (First Generation
249
Validity
249
- Visible Distinguishing Features
  249
- Save Recipe
  249
Troubleshooting
250
- From Communication Data List
  250
- Control Panel Does Not Function
  251
- Control Panel
  251
- Detaching Control Panel
  252
- Replacing Battery
  253
- Replacing Memory Board
  253
Parts
254
General Instructions Regarding Working with Application Materials
255
Definition of Terms
255
Manufacturer Information
255
Liability
255
Risk of Burns
255
Vapors and Gases
256
Substrate
256
Processing Temperature
256
Glossary
257

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