Nordson VersaBlue VD Series Machinery Manuals

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Nordson VersaBlue VD Series Manual

Nordson VersaBlue VD Series Manual (280 pages)

Adhesive Melters

Brand: Nordson | Category: Industrial Equipment | Size: 4.19 MB

Table of Contents

Table of Contents
3
Nordson International

13
- Europe
  13
  - Distributors in Eastern & Southern Europe
    13
- Outside Europe / Hors D'europe / Fuera de Europa
  14
  - Africa / Middle East
    14
  - Asia / Australia / Latin America
    14
  - Japan
    14
  - North America
    14
Safety

15
- Safety Alert Symbols
  15
- Responsibilities of the Equipment Owner
  16
- Applicable Industry Safety Practices
  18
- Equipment Safety Information
  21
  - Equipment Shutdown
    21
    
    Relieving System Hydraulic Pressure
    21
    
    De-Energizing the System
    21
    
    Disabling the Guns
    22
  - General Safety Warnings and Cautions
    23
  - Other Safety Precautions
    26
  - First Aid
    26
Introduction

27
- Intended Use
  27
  - Area of Use (EMC)
    27
    
    Operating Restrictions
    27
  - Unintended Use − Examples
    28
- Residual Risks
  28
- Series Overview
  29
- Note on Manual
  30
  - Definition of Terms
    30
    
    Interface Standard I/O
    30
    
    Interface Key-To-Line Mode
    30
  - Symbols
    31
  - Other Sources of Information
    31
    
    Product Resource Disc
    31
- Melter Description
  32
  - Illustration
    32
  - Tank
    33
  - Safety Valve Plate
    33
    
    Tank Isolation Valve
    33
    
    Safety Valve
    33
  - Mechanical Pressure Control Valve
    33
  - Pneumatic Pressure Control Valve
    34
  - Air Relief Valve
    34
  - Material Flow
    34
  - Identification of Hose Connections
    35
- Electrical Cabinet
  36
- Options
  37
- ID Plate
  39
Installation

41
- Transport
  41
- Storage
  41
- Unpacking
  41
  - Lifting (Unpacked Melter)
    42
- Installation Requirements
  42
  - Melters with Transformer
    42
  - Exhausting Material Vapors
    42
  - Required Space
    43
- Installation Personnel's Experience
  45
- Screwing on Light Tower (Option)
  45
- Electrical Connections
  46
- Mains Filter
  47
  - Installing Kit (Accessory)
    47
- Connecting Hose
  48
  - Connecting Electrically
    48
  - Connecting
    48
    
    Second Open-Jawed Wrench
    48
  - Disconnecting
    49
    
    Relieving Pressure
    49
- Installing Gun
  50
- Filling Valve (Option)
  50
  - Conditioning Compressed Air
    50
  - Connecting Filling Valve
    50
- Key-To-Line Mode: Selecting Line Speed Voltage or Line Speed Current on the I/O Boards
  51
- Interface Assignment
  52
- Pneumatic Connections
  59
  - Pneumatic Pressure Control / Bypass Control
    59
    
    Required Air Quality
    59
    
    Setting Pressures
    59
    
    Interface Assignment Pneumatic Pressure Control
    60
    
    Interface Assignment Bypass Control
    61
  - Inert Gas
    62
- Light Tower
  63
  - Installing Kit (Accessory)
    63
- Casters
  64
  - Installing Kit (Accessory)
    64
- Retrofitting a Temperature Control Board
  65
- IPC Webserver
  65
- Removing Melter
  65
- Disposing of Melter
  65
Operation

67
- General Information
  67
  - Transparent Keys
    67
  - Keys with and Without Indication Lamp
    67
    
    Meaning of Colors
    67
  - Description of Symbols
    68
    
    Standard Symbols of Temperature Channels
    68
  - Input Window
    69
  - Screen Motor Controller Replacement
    69
  - Status Display
    70
- Initial Startup
  71
  - Purging Melter
    71
  - Set on Control Panel
    72
- Control Panel − Overview
  76
- Filling the Tank
  84
  - Manually
    84
  - Level Display and Control (Options)
    85
    
    Automatic Tank Filling
    85
  - Maximum Level
    85
- Recommended Temperature Setpoints
  86
- Heatup Guided by Reference Channel
  87
- Undertemperature Interlock
  88
- Motor Startup Protection
  88
  - Acknowledge Startup Protection
    88
- Daily Startup
  89
- Daily Switchoff
  90
- Switching off in an Emergency
  90
- Control Panel of the Industrial PC (IPC)
  91
  - Melter Modes - Overview
    91
  - Screen Saver
    92
  - Starting Screen
    92
  - Temperature Parameters
    93
    
    Changing Temperature
    94
    
    Screen 1: Alarm Values
    95
    
    Graphic Presentation of Temperature Parameters
    97
    
    Monitoring of Heatup and Cooling
    98
    
    Screen 2: Activate Channel, Mode, Controlled System Heating Rate
    100
    
    Screen 3: PID Control Parameters
    101
  - Melter
    102
    
    Entering/Exiting Standby
    102
    
    Switching On/Off All Motors (Collective Enable)
    102
    
    Switching On/Off Heaters
    103
    
    Switching On/Off Seven-Day Clock
    103
    
    Activate Password Protection
    103
    
    Alarm Log
    104
    
    Information (Melter and Control System)
    105
    
    Working with Application Groups
    106
    
    Melter Setup
    111
    
    Screen 1: Seven-Day Clock, Standby, Inert Gas
    111
    
    Changing Language, Recipes, Level
    111
    
    Screen 2: Units, Ready Delay Time, Password, Service Interval, Field Bus
    117
    
    Screen 3: Defaults, IP Address, Pressure Sensor
    122
  - Motor
    128
    
    Switching On/Off Motor (Individual Enable)
    128
    
    Selecting Key-To-Line or Manual Mode
    128
    
    Screen 2: Key-To-Line
    128
    
    Screen 3: Motor off Delay, Threshold Switch
    132
    
    Screen 4: Pressure Alarms, Speed / Pressure Control
    133
    
    Screen 5: Pressure Build-Up, Flow Control
    140
  - Motor Circuit Switch (Motor Maintenance Switch)
    144
- Operation Via the IPC Webserver
  145
  - Setting up Connection between the Server and the Client
    145
    
    Connecting Ethernet Cable
    146
    
    Calling up Melter (Versaweb)
    147
    
    Download
    147
    
    Upload
    148
- Settings Record
  149
Maintenance

151
- Risk of Burns
  151
- Relieving Pressure
  151
- Important When Using Cleaning Agents
  151
- Processing Materials
  152
- Preventive Maintenance
  152
- External Cleaning
  154
  - Control Panel
    154
- Visual Inspection for External Damage
  155
- Safety and Function Tests
  155
- Detaching Protective Panels
  155
- Detaching Insulation Blanket
  155
- Changing Type of Material
  156
- Purging with Cleaning Agent
  156
- Safety Valve
  156
- Tank
  157
  - Draining Material
    157
  - Cleaning Tank by Hand
    157
  - Tightening Fixing Screws
    157
- Fan and Air Filter
  158
- Heat Exchanger
  159
  - Cleaning
    159
  - Performance Check
    159
  - Replacing Fan
    159
- Gear Pump
  160
  - Checking for Leakage
    160
    
    Tightening Gland
    160
    
    Pumps with Varisealtm
    160
  - Tightening Fixing Screws
    160
- Motor / Gear Box
  161
  - Changing Lubricant
    161
  - Lubricant Selection
    162
- Pressure Control Valve
  162
  - Installing Service Kit
    163
- Filter Cartridge
  164
  - Replacing Filter Cartridge
    164
    
    Removing Filter Cartridge
    164
    
    Cleaning Filter Cartridge
    165
    
    Assembling Filter Cartridge
    165
    
    Installing Filter Cartridge
    166
  - Installing Service Kit
    166
- Safety Valve Plate
  167
  - Installing Service Kit
    167
- Tank Isolation Valve
  168
  - Installing Service Kit
    168
- Safety Valve for Pneumatics
  169
  - Performance Check
    169
  - Cleaning
    169
- Pressure Sensor
  170
  - Cleaning Separating Membrane
    170
  - Screwing in Pressure Sensor
    170
- Filling Valve
  171
  - Replacing Control Module
    171
- Maintenance Record Form
  172
Troubleshooting

175
- Helpful Tips
  175
- Alarm Number, Alarm Text and Optional Light Tower
  176
- Triggering and Resetting Alarms
  180
  - Graphic Presentation of Temperature Parameters
    180
  - Undertemperature and Overtemperature − Warning
    181
    
    Undertemperature Warning Triggered
    181
    
    Overtemperature Warning Triggered
    181
  - Undertemperature and Overtemperature − Fault
    182
    
    Undertemperature Fault Triggered
    182
    
    Overtemperature Fault Triggered
    182
  - Overtemperature − Shutdown
    183
    
    Software-Triggered
    183
  - Shutdown by Thermostats
    183
    
    Tank Thermostat
    183
    
    Transformer Thermostat
    183
  - Underpressure − Warning
    184
    
    Underpressure Warning Triggered
    184
  - Overpressure − Warning − / Overpressure − Fault
    185
    
    Overpressure Warning Triggered
    185
    
    Overpressure Fault Triggered
    185
  - Temperature Sensor − Fault
    186
    
    Short-Circuit-Triggered
    186
    
    Triggered by Broken Sensor or Open Sensor Input
    186
  - Level (Variable Measuring Points)
    186
    
    Warning Tank Overfilled
    186
    
    Warning Tank Level Low
    186
    
    Fault Tank Empty
    186
Troubleshooting (Contd.)

186
- Troubleshooting Tables
  188
  - Melter Not Functioning
    188
  - One Channel Does Not Heat
    188
  - Control Panel Does Not Function
    189
  - No Material (Motor Does Not Rotate)
    190
  - No Line Speed Signal (Voltage / Current / Frequency)
    191
  - No Material (Motor Rotating)
    192
  - Too Little Material or Irregular Feeding
    192
  - Material Pressure too High
    193
  - Material Pressure too Low
    193
  - Incorrect Motor Rotation in Key-To-Line Mode
    193
  - Material Residue in Tank
    194
  - Material Hardens in Tank
    194
  - Filling Valve (Option)
    195
  - Others
    195
  - I/O Board
    197
    
    Frequency Input
    197
    
    Analog Inputs
    197
    
    Digital Inputs/Outputs (Leds)
    197
  - Leds of Temperature Control Board
    200
  - Leds of Motor Controller
    201
  - LED of Overflow Protection Evaluator
    201
  - LED of Proportional Valve
    201
  - Led's of 5-Point Sensor Evaluator
    202
  - Leds of IPC
    203
- Checking Transmitted Field Bus Data
  204
Repair

205
- Risk of Burns
  205
- Observe before Performing Repairs
  205
- Relieving Pressure
  205
- Control Panel
  206
  - Detaching Control Panel
    206
  - Replacing Memory Board
    207
  - Installing/Replacing the Communication Assembly
    208
    
    Please Observe
    208
- Replacing Motor Controller
  209
- Replacing Pressure Sensor
  212
  - CAN Bus Terminating Resistor
    212
  - Procedure
    212
- Replacing Gear Pump
  213
  - Tank Isolation Valve
    213
  - Detaching Gear Pump
    213
  - Attaching Gear Pump
    214
    
    Important Regarding Coupling
    215
- Replacing Motor
  216
  - Attaching Bracket for Coupling Monitoring
    217
- Replacing Coupling
  218
- Replacing Coupling Magnets
  220
- Replacing Hopper Band Heater
  220
  - Removing Old Band Heater
    220
  - Installing New Band Heater
    221
- Replacing Safety Valve
  222
  - Safety Valve
    222
  - Safety Valve with Reed Switch
    222
  - Installing Service Kit
    223
- Replacing Filter Cartridge
  224
- Observe When Performing Work Behind Electrical Equipment Cover
  224
- Replacing Thermostat
  224
- Replacing Temperature Sensor
  225
  - Installing Service Kit
    225
  - I/O Board
    226
    
    Setting ni 120 or Pt 100
    227
    
    Setting DIP Switch S3
    227
- Replacing Level Evaluator with Analog Sensor (Option)
  228
  - Important Notes
    228
  - Calibrating
    229
    
    Prerequisites
    229
- Replacing Level Evaluator with 5-Point Sensor (Option)
  230
  - Important Notes
    230
  - Calibrating
    231
    
    Prerequisites
    231
  - Important Notes
    232
  - Calibrating
    233
    
    Prerequisites
    233
    
    Sensor Break
    233
    
    Limit Switching Points
    233
- Replacing Coupler Component
  234
Parts

235
- How to Use Illustrated Parts List
  235
  - Fasteners
    235
  - Component Designation
    235
Technical Data

237
- General Data
  237
- Temperatures
  238
- Electrical Data
  239
  - Max. Melter Load (Without Accessories)
    240
  - Max. Load (Accessories)
    240
    
    Melter Types VB, VC, VW and VX
    240
    
    Melter Types VD, VE, VY and VZ
    240
  - Melter Fuse Protection
    241
    
    Melter Types VB, VC, VW and VX
    241
    
    Melter Types VD, VE, VY and VZ
    241
- Mechanical Data
  242
  - Dimensions
    243
Options

245
- Accessories
  249
Password

251
Control Panel P/N 207023 and P/N 207850 (First Generation

255
- Validity
  255
  - Visible Distinguishing Features
    255
  - Save Recipe
    255
- Troubleshooting
  256
  - From the Communication Data List
    256
  - Control Panel Does Not Function
    257
  - Control Panel
    257
  - Detaching Control Panel
    258
  - Replacing Battery
    259
  - Replacing Memory Board
    259
- Parts
  260
- Repair (Melter Types VB, VC, VD, VE, VW, VX, VY, VZ
  262
  - Replacing Coprocessor Battery
    262
    
    Battery Back-Up Times
    262
General Instructions Regarding Working with

263
Application Materials

263
- Definition of Terms
  263
- Manufacturer Information
  263
- Liability
  263
- Risk of Burns
  263
- Vapors and Gases
  264
- Substrate
  264
- Processing Temperature
  264
Glossary

265

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