Nordson Spectrum II S2-900P Manuals

Manuals and User Guides for Nordson Spectrum II S2-900P. We have 1 Nordson Spectrum II S2-900P manual available for free PDF download: Installation, Operation And Maintenance Manual

Nordson Spectrum II S2-900P Installation, Operation And Maintenance Manual

Nordson Spectrum II S2-900P Installation, Operation And Maintenance Manual (262 pages)

Dispensing System

Brand: Nordson | Category: Dispenser | Size: 11.53 MB

Table of Contents

Table of Contents

5
Table of Contents

14
- 1 Introduction
  
  15
  - Overview
    15
  - System Description
    15
  - Safety First
    15
  - Manuals
    16
  - Training
    16
    
    Student Certification
    16
    
    Student Registration
    16
  - Supported Dispensing Fluids
    16
  - S2-900 Series Overview
    17
  - Supported Applications
    17
  - Table 1-1 Recommended Applications
    17
  - S2-900 Series Features
    18
  - Table 1-2 Standard/Optional Features
    18
  - Feature Description
    19
    
    Bulk Fluid Reservoir
    19
    
    CAD Import Software
    19
    
    Calibrated Process Jetting (CPJ)
    19
    
    Cleanroom
    20
    
    Computer and Software
    20
    
    Conveyor
    20
    
    Dispensing Valves
    20
    
    Dual-Action Dispensing
    20
    
    Dual-Simultaneous Dispensing
    21
    
    Emergency Machine off (EMO)
    21
    
    Fids-On-The-Fly
    21
    
    Heaters
    21
    
    Height Sensor
    22
    
    Interlock
    22
    
    Light Beacon
    22
    
    Low Fluid Sensor
    22
    
    Low Pressure Sensor
    23
    
    Mass Flow Calibration
    23
    
    Power Manager
    23
    
    Pre- and Post-Queue Stations
    23
    
    Process Development Hot Plate
    23
    
    Programmable Fluid and Valve Pressure
    23
    
    Programmable Tilt and Rotate
    24
    
    SECS/GEM Interface
    24
    
    Service Station
    24
    
    Single-Axis Automatic Tilt
    24
    
    Ventilation Exhaust System
    24
    
    Vision System
    25
  - System Illustrations
    26
    
    Front View
    26
    
    Figure 1-1 S2-900 Front View
    27
    
    Figure 1-2 S2-9XXC Cleanroom Configuration with Pre- and Post-Queue Stations
    28
    
    Dispensing Area
    29
    
    Figure 1-3 Dispensing Area
    29
    
    Service Station
    30
    
    Figure 1-4 Service Station
    30
    
    Scale
    31
    
    Figure 1-5 Scale Assembly
    31
    
    Front Panel
    32
    
    Figure 1-6 Front Panel
    32
    
    Front Cabinet
    33
    
    Figure 1-7 Front Cabinet
    33
    
    Rear View
    34
    
    Figure 1-8 Rear View
    35
    
    Rear View Open
    36
    
    Figure 1-9 Rear View Open
    37
    
    Rear Cabinet
    38
    
    Figure 1-10 Rear Cabinet (S2-900 Series Systems)
    38
    
    Rear Panel Connections
    39
    
    Figure 1-11 Rear Panel Connections
    39
- 2 Safety
  
  41
- 3 Installation
  
  59
- 4 Operation
  
  73
- 5 Calibration and Adjustment
  
  125
  - Overview
    125
  - Safety First
    125
  - Record Keeping
    125
  - Startup/Shutdown
    125
  - Focusing the Camera
    126
  - Calibrating the Camera
    129
  - Adjusting the Service Station Height
    131
  - Calibrating the Scale
    132
  - Adjusting the Z-Head Counterbalance Force
    135
  - Table 5-1 Counterbalance Spring Settings
    136
  - Adjusting the Height Sensor Probe (Option)
    137
  - Adjusting the Board Sensors
    139
    
    Standard Operation and Tuning
    139
    
    Inverting the Display
    140
  - Initializing the Digital Gauges
    141
  - Calibrating the E/P Controllers
    142
  - Calibrating the Heaters
    145
    
    Verifying Heater Calibration
    145
    
    Heater Calibration
    148
  - Controlled Process Heat
    149
    
    Cph Configuration
    149
    
    Cph Cool down
    152
  - Adjusting Manual Airflow for Impingement Heaters
    153
  - Adjusting the Lift Table Speed
    155
  - Configuring the Light Beacon
    158
- 6 Maintenance
  
  161
  - Overview
    161
  - Safety First
    161
  - Record Keeping
    161
  - Routine Maintenance Procedures
    162
  - Table 6-1 Routine Maintenance Procedures
    162
  - Replacing Consumables
    163
  - Table 6-2 Purge Boot Colors, Sizes, and Compatible Needles
    163
    
    Replacing Purge and Scale Station Cups
    164
    
    Replacing the Purge Boot
    166
  - Draining the Water Trap
    167
  - Verifying Interlock Functionality
    168
  - Computer Battery Reset
    169
  - Removing the Axis Covers
    171
  - Lubricating the Cables and Linear Guides
    173
    
    Lubricating the Cables
    173
    
    Lubricating the Linear Guides
    175
  - Tensioning the Cables
    177
    
    Tensioning the X/Y Cables
    177
    
    Tensioning the Z Cable
    178
  - Adjusting the Linear Encoders
    179
    
    Adjusting the X-Axis Linear Encoder
    179
    
    Adjusting the Y-Axis Linear Encoder Gap
    181
    
    Adjusting the Z-Axis Linear Encoder Gap
    183
  - Tensioning the Conveyor Belts
    185
- 7 Troubleshooting
  
  187
  - Overview
    187
  - Safety First
    187
  - Record Keeping
    187
  - Basic System Troubleshooting
    188
    
    System Power
    188
    
    Table 7-1 System Power Troubleshooting
    188
    
    System Accuracy
    189
    
    Fluidmove Startup
    189
    
    Table 7-2 System Accuracy
    189
    
    Table 7-3 Fluidmove Startup
    189
    
    Pneumatic
    190
    
    Table 7-4 Pneumatic Troubleshooting
    190
    
    Dispense Head Controller Connections and Functions
    191
    
    Table 7-5 Dispensing Head Troubleshooting
    191
    
    Mechanical/Tactile Height Sensor
    192
    
    Laser Height Sensor
    192
    
    Table 7-6 Height Sensor Troubleshooting
    192
    
    Table 7-7 Laser Height Sensor Troubleshooting
    192
    
    Conveyor
    193
    
    Table 7-8 Conveyor Troubleshooting
    193
    
    Substrate Heaters
    194
    
    Table 7-9 Substrate Heater Troubleshooting
    194
    
    Vision System
    195
    
    Table 7-10 Vision System Troubleshooting
    195
    
    Scale
    196
    
    Table 7-11 Scale Troubleshooting
    196
    
    Needle Heater
    198
    
    Tactile Sensor
    198
    
    Table 7-12 Needle Heater Troubleshooting
    198
    
    Table 7-13 Tactile Sensor Troubleshooting
    198
- 8 Parts Replacement
  
  201
  - Overview
    201
  - Safety First
    201
  - Parts Ordering Information
    201
    
    Placing Your Order
    201
    
    Shipping Instructions
    201
  - Unpacking and Inspecting Replacement Parts
    202
  - Credit and Exchanges
    202
  - Warranty
    202
  - Record Keeping
    202
  - Cleaning and Inspection
    202
  - Gaining Access to Dispensing System Components
    203
  - Replacing the Conveyor Belts
    204
  - Replacing the Camera Lens
    207
  - Replacing the Mechanical/Tactile Height Sensor Probe
    210
  - Replacing Fuses
    211
    
    Fuse Mounting
    211
    
    Replacement Fuses
    211
    
    Board-Mounted Fuses
    211
    
    Table 8-1 Replaceable Fuses
    211
    
    Panel-Mounted Fuses
    214
  - Spare Parts List
    216
  - Table 8-2 S2-900 Spare Parts List
    216
- 9 Specifications
  
  219
  - Overview
    219
  - Facility Requirements
    220
  - Table 9-1 Specifications
    220
  - Declaration of Conformity
    221
  - System Dimensions
    222
    
    S2-9Xxc
    224
  - Stability Analysis
    226
  - Table 9-2 Stability Analysis
    226
- Appendix A Material Safety Information
  
  227
  - Introduction
    227
  - Safety Data Sheets
    227
    
    Multemps PS
    227
    
    Moly-Graph Extreme Pressure Multi-Purpose Grease
    227
    
    NSK Clean Grease LG2
    227
- Appendix B Block Diagrams
  
  247
  - Safety First
    247
  - List of Pneumatic and Electrical Diagrams
    247
  - Power Manager Connections
    248
  - Conveyor/Heater Module Connections
    250
- Glossary
  
  253
- Index
  
  259

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