Nordson Asymtek M-2000 Manuals

Manuals and User Guides for Nordson Asymtek M-2000. We have 1 Nordson Asymtek M-2000 manual available for free PDF download: Maintenance Training

Nordson Asymtek M-2000 Maintenance Training

Nordson Asymtek M-2000 Maintenance Training (351 pages)

Dispensing Systems

Brand: Nordson | Category: Dispenser | Size: 9.86 MB

Table of Contents

Introduction

3
- Table of Contents
  3
- Change Record
  5
- Manual/Conventions Review
  9
- Course Terminal Objectives
  10
- Course Master Schedule
  11
- Classroom Safety
  13
Table of Contents

21
- Basic Platform and Optional Modular Components
  23
- Safety Warning Labels
  35
  - Safety Warning Label Description
    35
- Power Supply and AC Distribution
  37
  - Main Power Inlet/Circuit Breaker
    38
  - Main Power Cord
    38
  - Start Button
    38
  - Safety Precautions
    38
  - EMO Button
    41
  - EMO Operation
    42
  - Emergency Shutdown Situations
    42
  - Exercise
    43
  - Testing the Functionality of the EMO Button
    43
- Proper Powering on and off Procedures
  45
  - Connecting to Facilities
    46
  - Proper Powering on Procedure
    46
  - Operator Startup
    46
  - Powering down at the End of a Shift
    47
  - Powering down for Service
    47
- Safety Interlock and Light Pole/Beacon
  50
  - Safety Interlock
    50
  - Light Pole/Beacon
    52
- Facility Requirements
  53
  - Facility Safety Precautions
    54
- Safety Precautions
  55
Table of Contents

61
- Power Distribution
  65
- Power Manager
  65
- 24/48 DC Power Supply
  66
- Interconnect PCA
  66
- Computer
  67
- Computer Cards
  67
- Moritex Light Source
  67
- Hall Sensors
  68
- Linear Encoders
  68
- Rotary Encoders
  68
- Servo Motor
  68
- Stepper Motor
  68
- XYZ Home Limit Sensors
  68
- Conveyor Controller Module
  71
- Dispensing System Modules
  71
- Heater Relay Module
  72
- Temperature Controller Module
  72
- Timers Module
  72
- Pneumatic Distribution
  75
- Main Air Gauge and Regulator
  76
- Valve Pressure
  76
- Fluid Pressure
  77
- Tooling Pressure
  77
- Cooling Pressure
  78
- Tensioner Pressure
  78
- Conveyor
  83
- Dispense Head
  83
- Stop Pins/Clamp Bars/Lift Tables
  83
- Theory of Operation
  83
- Theory of Operation
  84
- Adjusting the AV-2550
  91
- Dispense Pumps/Valves
  97
- Pump/Valve Configuration
  98
  - Pump/Valve Purging/Priming
    105
  - Valve Setup
    106
  - Height Sensor
    109
  - Theory of Operation for HS-Series
    110
  - Probe Adjustments for HS-Series
    110
  - HS-Series Height Sensor Setup
    110
  - Theory of Operation for LK-Series
    111
  - LK-Series Height Sensor Setup
    111
    
    Setting up the HS-Series Height Sensor
    112
    
    Configuring the Height Sensor
    114
    
    Probe Height Adjustments for HS-Series
    116
    
    Adjusting Probe/Needle Distance and GU Stroke Length
    118
    
    Probe Removal and Replacement
    120
  - Linear Encoders
    121
  - Linear Encoder Calibration
    121
    
    Adjusting the X or y Axis Linear Encoder Height
    124
    
    Adjusting the Z-Axis Linear Encoder
    126
  - Needle Sensor
    129
  - Theory of Operation
    129
  - Needle Sensor Setup
    130
  - Cleaning the Needle Sensor
    130
    
    Needle Sensor Configuration
    132
    
    Tactile Sensor Error
    134
    
    Leveling the Needle Sensor
    136
- Pump/Valve Types
  98
- Needle Heater
  139
  - Heating Element Compatibility
    140
  - Temperature Controllers
    140
  - Theory of Operation
    140
    
    Installing a Needle Heater
    142
    
    Operations, Controls and Adjustments
    144
- Heater Modules
  145
  - Contact Heaters
    145
  - Impingement Heaters
    145
    
    Removing and Replacing Heater Modules
    150
    
    Testing Heater Loops
    151
- Conveyor
  153
  - Conveyor Configuration
    153
  - Stop Pins/Clamp Bars/Lift Tables
    153
  - Theory of Operation
    153
    
    Conveyor Configuration
    158
    
    Leveling the Conveyor
    160
- Board Sensors
  161
  - Upward Facing Sensors
    161
  - Downward Facing Sensors
    161
    
    Adjusting the Board Sensors
    163
- Tooling Flow Controls
  167
  - Lift Tables/Clamp Bars
    167
  - Stop Pins
    168
  - Tooling Flow Controls
    168
    
    Adjusting the Tooling Flow Controls
    169
- SMEMA Transfer
  171
  - SMEMA Handshaking with Upstream Machine
    171
  - SMEMA Handshaking with Downstream Machine
    171
Table of Contents

177
- Routine Maintenance Procedures
  179
- Routine Maintenance Schedule
  179
- Purge Boot and Weigh Station
  181
- Disposables
  182
- Tools and Materials Needed
  182
  - Replacing the Purge and Weigh Station Cups and Banjo Wipe
    183
  - Replacing the Purge Boot
    184
- Scale Leveling and Calibration
  185
- Digital Scale
  186
- Scale Leveling and Calibration
  186
  - Leveling the Scale
    188
  - Calibrating the Scale
    190
  - Configuring the Scale
    191
  - Setting up the Scale
    192
- Draining the Air Regulator Water Trap
  193
- XYZ Rails
  195
- Routine Maintenance
  196
- Tools and Materials Needed
  196
  - Lubricating the X-Axis
    197
- Dispense Pumps/Valves
  199
  - Disconnecting the DP-3000
    202
  - Cleaning the DP-3000
    204
  - Reconnecting the DP-3000
    206
  - Disconnecting the DV-6000
    208
  - Cleaning the DV-6000
    210
  - Reassembling and Reconnecting the DV-6000
    212
  - Disconnecting the DV-7000
    214
  - Cleaning the DV-7000
    216
  - Reassembling and Reconnecting the DV-7000
    218
  - Disconnecting the DJ-2000
    220
  - Cleaning the DJ-2000
    222
  - Reassembling the DJ-2000
    225
  - Reconnecting the DJ-2000
    226
- Cleaning and Replacing Fans and Vents
  227
  - Cleaning the Fans and Vents
    227
- Conveyor Belts
  229
- Cleaning the Belts
  230
  - Removing and Replacing Conveyor Belts
    231
- Conveyor Belt Maintenance
  230
- Auto Tension Procedure
  235
- Tensioning the Cables
  235
- File Select
  236
- Setup
  236
- Run
  237
  - Tensioning the Cables
    237
Table of Contents

241
- Obtaining Asymek Technical Support
  243
- Ordering Replacement Parts
  244
- Request for Technical Support (RTS) Form
  244
- XYZ Axis Failure
  247
- Symptoms and Causes of XYZ Axis Failure
  249
- Pneumatic Failure
  251
- Symptoms and Causes of Pneumatic Failure
  252
- Conveyor Failure
  253
- Symptoms and Causes of Conveyor Failure
  254
- Heater Failure
  255
- Symptoms and Causes of Heater Failure
  256
  - Testing Heater Loops
    257
  - Resetting Heater Thermostat
    258
  - Checking Zone Sensor
    259
- Scale Failure
  261
- Symptoms and Causes of Scale Failure
  261
- Symptoms and Causes of Vision System Failure
  263
- Vision System Failure
  263
- Dispense Valve Failure
  265
- DJ-2000 Troubleshooting
  265
- DP-3000 Troubleshooting
  265
- DV-6000 Troubleshooting
  265
- DV-7000 Troubleshooting
  265
- Height Sensor Failure
  279
- Symptoms and Causes of Height Sensor Failure
  279
- Height Sensor Troubleshooting
  280
- Needle Sensor Failure
  
  281
  - Symptoms and Causes of Needle Sensor Failure
    281
  - Needle Sensor Troubleshooting
    282
- Removing and Replacing Fuses
  
  283
  - Board Mounted Fuse
    284
  - Panel Mounted Fuse
    284
    
    Removing and Replacing Main Line Fuses
    285
    
    Removing and Replacing Panel Mounted Fuses
    287
- Communications Error
  
  289
  - No Computer Interface
    289
  - Module
    290
- Testing the I/O Functions of the Dispenser and Conveyor
  
  291
  - Testing I/O Functions
    291
  - Conveyor I/O Test
    291
  - Dispenser I/O Test
    291
    
    Conveyor I/O Testing
    294
    
    Using the TS-03 Test Kit to Test the Conveyor Controller Module
    296
    
    Dispenser I/O Testing
    298
- Reinitializing Conveyor Controller Memory
  
  301
  - Conveyor Atom
    301
  - Reinitializing Conveyor Controller Memory
    303
- Reinitializing the PMAC
  
  305
  - PMAC Initialization Files
    306
  - PMAC Watchdog
    307
  - PMAC Commands
    308
- PMAC Plot
  
  311

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