Nordson 45 Manuals

Manuals and User Guides for Nordson 45. We have 1 Nordson 45 manual available for free PDF download: User's Product Manual

Nordson 45 User's Product Manual

Nordson 45 User's Product Manual (206 pages)

Adhesive Melters

Brand: Nordson | Category: Power Tool | Size: 3 MB

Table of Contents

Table of Contents
3
Safety

9
- Safety Alert Symbols
  9
- Responsibilities of the Equipment Owner
  10
- Applicable Industry Safety Practices
  11
- Equipment Safety Information
  13
  - Equipment Shutdown
    14
    
    Relieving System Hydraulic Pressure
    14
    
    De-Energizing the System
    14
    
    Disabling the Applicators
    14
  - General Safety Warnings and Cautions
    15
  - Other Safety Precautions
    18
  - First Aid
    18
- Safety Labels and Tags
  19
Introduction

21
- Intended Use
  21
  - Electromagnetic Compatibility (EMC)
    21
  - Examples of Unintended Use
    22
- Residual Risks
  22
- Key Components
  23
  - Electrical Components
    24
  - Control Panel
    25
  - Tank Isolation Valve
    26
  - Pressure Control Valves
    26
- Modes of Operation
  27
  - Automatic Scan (Normal Mode)
    27
  - Standby
    27
  - Setup
    27
  - Fault
    27
- Gear-To-Line Capability
  27
- Melter Identification
  28
Installation

29
- Overview
  29
- Installation Requirements
  30
  - Clearances
    30
  - Ventilation
    32
  - Electrical Power
    32
  - Other Considerations
    33
- Unpacking the Melter
  34
- Configuring the Electrical Service
  35
  - Residual Current Circuit Breakers
    35
  - Connecting the Electrical Service
    35
- Connecting Hoses and Applicators
  37
  - Connect Hoses
    37
  - Connect Applicators
    40
- Setting up the Melter
  41
- Setting up Inputs/Outputs
  53
  - Wire Inputs/Outputs to the Melter
    54
  - Set up Inputs/Outputs
    55
- Setting up Gear-To-Line Operation
  59
- Setting up Motor Run Status Monitoring
  60
  - Wiring
    60
  - Keypad Buttons
    60
  - Programming
    61
- Installing Optional Equipment
  62
- Connecting an Applicator Driver, Pattern Controller, or Timer
  62
- Flushing the Melter
  62
- Disposing of Melter
  62
Operation

63
- Additional Information
  63
- Filling the Tank
  64
- About Heated Components
  64
- Starting the Melter
  65
- Manually Adjusting the Pump Speed
  68
  - Adjust the Motor Speed for Manual Operation
    68
- Adjusting Material Pressure
  69
- Monitoring the Melter
  70
- Adjusting Component Temperatures
  80
- Entering a Password
  84
- Using Function Keys
  85
  - Heater Key
    85
  - Master Pump Enable Key
    85
  - Setup Key
    86
  - Seven-Day Clock Key
    86
  - Standby Key
    87
- Shutting down the Melter
  88
- Record of Melter Settings
  89
Service

91
- Relieving System Pressure
  91
  - Through the Applicators
    91
- Preventive Maintenance Schedule
  93
- Changing the Material Type
  94
- Detaching the Exterior Panels
  94
- Fan and Air Filter
  94
- Motor and Gear Box
  95
  - Changing the Motor Lubricant
    95
  - Replacing a Motor or Coupling
    96
- Pump
  98
  - Tightening the Pump Screws
    98
  - Replacing a Pump
    99
- Replacing the Adhesive Filter
  103
  - Replace the Adhesive Filter
    104
- Pressure Control Valve
  105
  - Replace the Pressure Control Valve
    105
- Pressure/Circulation Control Valve Service Kit
  106
- Cleaning the Tank
  107
  - Draining Material from the Tank
    107
  - Cleaning the Tank by Hand
    107
  - Tightening the Fixing Screws
    107
- Main PCA Board
  108
  - Replace the Main PCA Board
    108
- Maintenance Record Form
  111
Troubleshooting

113
- Safety
  113
- Troubleshooting Quick-Checks
  114
- Returning the Melter Setup to Factory Settings
  114
- Melter Faults
  115
- Motor Control Faults
  117
- Changing a Motor Control Parameter
  118
- Motor Drive Faults
  120
  - LED Status Display
    121
- Motor Drive Error History
  122
  - Error History
    122
  - Error Messages
    124
- Changing a Motor Drive Parameter
  127
  - Keypad
    127
  - Display
    127
  - Favorites Group Navigation
    129
  - Saving the Settings
    130
  - Navigation Group
    131
  - Saving the Settings
    131
  - Motor Drive Parameter Factory Settings
    132
- Calibrating the Pump Speed Display
  133
- Troubleshooting Tables
  134
  - Melter Not Functioning
    134
  - One Channel (Heating Zone) Does Not Heat
    134
  - Control Panel Does Not Function
    134
  - No Material (Motor Does Not Rotate)
    135
  - No Material (Motor Rotating)
    136
  - Too Little Material
    136
  - Material Pressure too High
    137
  - Material Pressure too Low
    137
  - Material Residue in Tank
    138
  - Material Hardens in Tank
    138
  - Others
    138
Parts

139
- Using the Illustrated Parts List
  139
- Melter Part Numbers
  140
- Frame Assembly
  141
  - Melter Frame Parts
    141
- Manifold Assembly
  142
  - 1-Single Stream Manifold Assembly
    142
  - Melter Hopper Parts
    144
- Pump Assemblies
  146
  - Drive Module Parts
    146
  - Single-Stream Gear Pumps
    147
  - Safety Valve Parts
    148
- Control Valve Assemblies
  149
  - Control Valve Module Parts
    149
  - Filter Cartridge Parts
    150
- Motor Assembly
  152
- Control Panel Assembly
  162
- Sensor Assembly
  163
- Optional Fittings
  164
- Recommended Spare Parts
  165
Technical Data

167
- General Data
  167
- Temperatures
  167
- Electrical Data
  168
- Mechanical Data
  168
- Electrical Schematics
  169
- Hydraulic Schematic
  170
Calculating Melter Power Requirements

171
- Evaluate Hose/Applicator Power Requirements
  172
Operating Parameters

176
- Standard
  176
- Input Setup
  183
- Output Setup
  186
- Seven-Day Clock
  187
- PID Selection
  193
Melter Communications

195
- Software Availability
  195
- System Requirements
  195
- Installing the Software
  196
  - Removing the Software from Your PC
    198
- Connecting the PC and the Melter
  199
- Using Nordson Configuration Manager
  200
  - Saving and Restoring Melter Settings
    200
  - Upgrading or Restoring Melter Firmware
    201
- Troubleshooting
  204
  - Using Nordson Configuration Manager
    204

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