Ningbo SYIL X5 Manuals

Manuals and User Guides for Ningbo SYIL X5. We have 1 Ningbo SYIL X5 manual available for free PDF download: Original Manual

Ningbo SYIL X5 Original Manual (164 pages)

Brand: Ningbo | Category: Industrial Equipment | Size: 4 MB

Table of Contents
3
Foreword
16
Contacts
16
Copyright
17
Terminology/Glossary
18
Table 1: Terminology
18
Information for Use
19
Important Safety Notice
19
Definition of Users
19
Operator (MSO 1)
19
Setter (MSO 2)
20
Service Trained Technician (MSO Service)
20
Machine Description
21
Intended Use
21
Specifications
21
Table 2: SYIL X5 Specifications
21
Motor Spindle
22
Figure 1: Spindle Motor Graphs
22
Table 3: Spindle Motor Specification
22
Th Axis
23
Table of Power Requirements
23
Standard Accessories
23
Table 4: 4 Th Axis Specification
23
Table 5: Power Requirements
23
Optional Equipment
24
Controller Systems
24
Noise
24
Figure 2: LNC M6800 Control Panel
24
Figure 3: Syntec 22MA Control Panel
24
Description of Main Components
25
Standard Dimensions
25
Machine
25
Figure 4: Machine - Front View
25
Figure 5: Machine - Side View
26
Figure 6: Machine - Top View
26
Spindle Model no TD304020
27
Table
27
Figure 7: Spindle
27
Figure 8: Table - Top View and T Slot Detail
27
Base
28
Levelling Feet
28
Figure 9: Base
28
Figure 10: Levelling Feet Location on Base
28
Coolant Tank
29
BT30 Tool Holder
29
Figure 11: Coolant Tank - Top View
29
Figure 12: BT30 Tool Holder - Drawing
29
Pull Stud
30
Th Axis
30
Figure 13: BT30 Pull Stud
30
Figure 14: 4 Th Axis - Drawing
30
Figure 15: 4 Th Axis - Detail a
31
Figure 16: 4 Th Axis - Photo
31
Enclosure
32
Interlocked Door
32
Figure 17: Machine Enclosure
32
Figure 18: Interlocked Door
32
Interlocked Door Switch
33
Figure 19: Locking Switch Location
33
Emergency Stop Button (E-Stop)
34
Ningbo Syil Cnc Machine Tools Co., Ltd
34
Figure 20: Emergency Stop Button
34
Figure 21: Emergency Stop Button on Controller LNC M6800 (Left) and Syntec 22MA (Right)
35
Controller/Control Panel
36
Beacon Light/Signal Tower
36
Figure 22: Controller/Control Panel
36
Table 6: Beacon Light/Signal Tower
36
Figure 23: Beacon Light/Signal Tower
37
Figure 24: Location Beacon Light/Signal Tower
37
Levelling Feet
38
Coolant Tank
38
Figure 25: Levelling Feet
38
Figure 26: Coolant Pump Graphs
38
Table 7: Coolant Tank Specifications
38
Figure 27: Coolant Tank
39
Figure 28: Coolant Tank - Drain Plug Detail
39
Machine Body
40
Automatic Tool Changer
40
Figure 29: Machine Body
40
Figure 30: Actuation Components of the ATC
41
Electrical Enclosure
42
Figure 31: Location Electrical Enclosure
42
Lnc M6800
43
Figure 32: LNC M6800 Based Electrical Enclosure
43
Syntec 22MA
44
Figure 33: Syntec 22MA Based Electrical Enclosure
44
TTC200 Tool Height Settler
45
Figure 34: TTC200
45
Air/Oil Panel
46
Figure 35: Air/Oil Panel - Location
46
Figure 36: Air/Oil Panel - Parts
46
Safety
47
Explanation of Safety Information
47
Table 8: Explanation of Safety
47
General Precautions
48
Safety Function
48
Fixed Guards
48
Moveable Guards
48
Emergency Stop Button
48
Safety Labels and Decals
48
Safety Decals List
49
Table 9: Safety Decals
49
Location of Signage
53
Figure 37: Location of Signage - 1
53
Figure 38: Location of Signage - 2
54
Figure 39: Location of Signage - 3
55
List of Hazards
56
Metal Cutting Fluids
56
Ejected Objects
57
Sharp Edges
57
Potential Pinch Points
57
Human Factors
58
Heavy Objects
58
Figure 40: How to Hold Tools
58
Potential Energy/ Dropped Objects
59
Air and Oil Pressure
59
Rotating Elements
59
Slips and Trips
59
Noise
60
Fire/Heat
60
Electrical
60
General Operating Procedures
61
Ningbo Syil Cnc Machine Tools Co., Ltd
61
Basic Precautions
61
Adding Coolant to the Coolant Tank
61
Figure 41: Remove Trays and Filters
62
Figure 42: Stirring the Fluid
62
Switching on and Starting
63
Switching off and Powering down
63
Figure 43: Typical Paint Stirrer
63
Figure 44: Controller Power on Buttons on the LNC M6800 (Left) and the Syntec 22MA (Right)
63
Warm-Up Procedure
64
Figure 45: Controller Power on Buttons on the LNC M6800 (Left) and the Syntec 22MA (Right)
64
Table 10: Spindle Warm up Procedure
64
Spindle Care During Operation
65
Spindle Air Curtain
65
Operating the Machine
65
Operating Modes for Controller LNC M6800
65
Figure 46: LNC M6800 Operating Mode Knob
65
Referencing Mode (ZRN)
66
Jog Mode (JOG)
66
Incremental Jog Mode (INC JOG)
66
Handwheel Mode (MPG)
66
MDI or MDA Mode
66
Auto Mode (MEM)
67
Operating Modes for Controller Syntec 22MA
67
Referencing Mode (HOME)
67
Figure 47: Syntec 22MA Operating Mode Keys
67
Jog Mode (JOG)
68
Handwheel Mode (MPG)
68
Manual Data Input (MDI)
68
Auto Mode (AUTO)
69
Use the Feed Rate Override Switches
69
Figure 48: Feed Rate and Rapid Speed Override Selectors on the (Left) LNC M6800 and (Right) Syntec 22MA Control
69
Setting up Tools
70
Manually Moving the Axes
70
Figure 49: BT30 Tightening Fixture
70
Loading Tools into the ATC
71
Loading Method 1
71
Figure 50: Tool Installation Location on the Tool Changer
71
Loading Method 2
72
Measuring Tools
72
LNC M6800 -Measuring Tools Automatically
72
Figure 51: Spring Loaded Tool Fork
72
Syntec 22MA -Measuring Tools Automatically
73
Figure 52: ATM Screen
73
Figure 53: SYNTEC Tool Setting Screen
73
Setting Tool Numbers and Location in the Tool Changer
74
LNC M6800 -Tool Number and Location
74
Figure 54:Maintenance Button
74
Syntec 22MA -Tool Number and Location
75
LNC M6800 -Setting the WCS Location
75
Figure 55:MG and Tool no Table
75
Syntec 22MA -Setting the WCS Location
76
Adding/Removing the 4 Th Axis
76
Re-Installing the 4 Th Axis
76
LNC M6800 -Removing the 4 Th Axis
76
Figure 56:Workpiece Coordinate Page
76
Figure 57: Axis Base Screen for Removing the 4
77
Figure 58: Threaded Ring
77
Figure 59: Section through the Enclosure- Location of the
78
Figure 60: Air Line Socket
78
LNC M6800 -Replacing the 4 Th Axis
79
Syntec 22MA Controller - Removing the 4 Th Axis
79
Figure 61: Dust Cover
79
Figure 62: Change Parameters24
80
Syntec 22MA Controller - Replacing the 4 Th Axis
81
Figure 63: Connect Motor to Driver
81
Figure 64: Change Parameters24
81
Figure 65: Controller May Display Warnings after Being Restarted
82
Figure 66: Reset Home Point
82
Work Holding Devices
83
Cleaning Instructions
83
Machine
83
Figure 67: Reset Home Point
83
Coolant Tank
84
Figure 68 Coolant Tank
84
Figure 69 Removing Mesh Filters
85
Programming the Machine
86
Connecting the Machine to the Local Network
86
List of Custom Macros and Functions
86
Controller LNC M6800
86
Table 11: LNC M6800 Macros
86
Controller Syntec 22MA
87
Table 12: Syntec 22MA Macros
87
Preparation
88
Site Preparation
88
Minimum Space Needed
88
Figure 70: Ideal Distance Around the Machine
88
Installation Site Requirements
89
Figure 71: Absolute Minimum Distance from a Wall
89
Environmental Requirements
90
Foundation Requirements
90
Table 13: Environmental Requirements
90
Electrical Service Requirements
91
Power and Voltage Requirements
91
Figure 72: Levelling Feet Distance and Base Diameter
91
Transformer Requirements
92
Machine Grounding
92
Compressed Air Requirements
92
Transport of the Machine
92
General Precautions
92
Dimensions, Mass, and Centre of Gravity
93
Shipping Arrangements
93
Offloading the Lorry and Seating the Machine
93
Table 14: Machine Dimensions
93
Installation
95
Steps Overview
95
Consumables Required During Installation and Commissioning
95
Disassembly of the Crate
95
How to Disassemble the Crate
96
Ningbo Syil Cnc Machine Tools Co., Ltd
96
Inspect the Machine for Damage
96
Removing Machine from the Steel Pallet
96
Preparation
96
Releasing the Machine from the Pallet
96
Safe Lifting of the Machine off the Pallet
97
Lifting with a Forklift
97
Figure 73: Removing the Nuts
97
Installing the Feet
98
Figure 74: Machine Centre of Gravity - Forklift
98
Fitting through Low Doors
99
Figure 75: Installing the Feet
99
Test the Coolant Tray for Water Tightness
100
Figure 76: Cable Chain and Screws Location
100
Connect the Coolant Hoses and Pump
101
Figure 77: Pump and Coolant Tank Connections
101
Connecting the Air Supply
102
Air and Consumables Required
102
Connecting Power
102
Figure 78: Air Inlet and Filter
102
Pre-Power on Checks
103
Figure 79: Isolator Switch and Power Terminal Block
103
Figure 80: Power Inlet Terminal with Crimp Connectors on the Cables
103
First Power on
104
Checking Phase Rotation
104
Figure 81: CNC on Button on the LNC M6800 (Left) and the Syntec 22MA (Right)
104
Clean the Machine
105
Check Lubrication Circuit
105
Figure 82: Rotation of the Pump
105
Figure 83: Automatic Oil Lubrication Pump
106
Levelling after Seating
107
Figure 84: Precision Level
107
First Spindle Run : Run-In
108
Take a Controller Back up
108
Lnc M6800
108
Table 15: First Spindle Run Program
108
Figure 85: Login User 7
109
Figure 86: Control Network Setting
109
Figure 87: Creating New Backup Folder
110
Figure 88: Creating New Backup Folder
110
Syntec 22MA
111
Figure 89: Select All Lines for a more Complete Line for Line Archive
111
Figure 90: Backup Softkey Location on the Syntec 22MA
111
Maintenance
112
Lockout - Tagout
112
Lockout Procedures and Indicators
112
Figure 91:Main Isolator Switch
112
Lubrication
113
Recommended Maintenance
113
Daily
113
Prework
113
Table 16: Daily Prework and Maintenance
113
After Work
114
Weekly
114
Prework
114
Table 17: Daily Afterwork and Maintenance
114
Table 18: Weekly Prework and Maintenance
114
After Work
115
Monthly
115
Annually
115
Ningbo Syil Cnc Machine Tools Co., Ltd
115
Table 19: Weekly Afterwork and Maintenance
115
Table 20: Monthly Maintenance
115
Table 21: Annual Maintenance
115
Common Service and Maintenance Tasks
116
Levelling
116
Rehoming the Tool Changer
116
Table 22: Routine Levelling
116
Lnc M6800
117
Syntec 22MA
117
Resetting the Home Position of Axes and Spindle Orientation
118
Finding the Physical Locations of Home
118
Figure 92: Location of Home in the X and y Directions
118
Figure 93: Tool Changer Alignment Tool
119
LNC M6800 -Resetting the Home Position of the Axes
120
Figure 94: Gap between the Taper and Flange Portions of the Tool Changer Alignment Tool at Z Home
120
Figure 95: Resetting Home Positioning - 1
121
Figure 96: Resetting Home Positioning - 2
121
Figure 97: Resetting the Absolute Encoder Position
122
Figure 98: Adjusting the Soft Limits for each Axis
122
Syntec 22MA - Resetting the Home Position of the Axes
123
Figure 99: Resetting Home Positioning - 5
123
Figure 100: Resetting Home Positioning - 6
123
Figure 101: Logging in
124
Figure 102: Serial Tuning
124
Figure 103: Normal Axis
125
Figure 104: Set Abs Home
125
Setting the Spindle Orientation
126
LNC M6800 -Resetting Spindle Orientation
126
Figure 105: Set Machine Home
126
Figure 106: Setting Correct Spindle Position
127
Figure 107: Displaying C0.26 Value
127
Figure 108: Log in as User 5
128
Figure 109: Displaying Row Number 8145
128
Syntec 22MA - Resetting Spindle Orientation
129
Figure 110: Setting Correct Spindle Position
129
Figure 111: Spindle Current Position no 028
129
Z Axis Physical Home Position
130
Figure 112: Logging in
130
Figure 113: Input Spindle Position
130
Recovering after a Crash
131
LNC M6800 -Recovering from a Z Axis Crash
131
Figure 114: Tool Login Table
132
Figure 115: Tool Login Table
133
Figure 116: Setting Value at Row 8,000.2
133
Syntec 22MA - Resetting the Home Position of the Axes
134
Figure 117: Z Set Is Green
134
Figure 118: Setting Z Value at Row Number 2803
134
Figure 119: Row 3209
135
Figure 120: Normal Axes
135
Figure 121: Set Abs Home
136
Figure 122: Set Machine Home
136
Changing the Memory Batteries
137
Battery Locations
137
Lnc M6800
137
Syntec 22MA
137
Figure 123: Location of Batteries of the LNC M6800 Based Systems
137
Battery Replacement Procedure
138
Other Maintenance Tasks
138
Figure 124:Location of the Batteries of SNTEC 22MA Systems
138
Figure 125: 3 D-Cell Batteries
138
Troubleshooting
139
Table 23: Troubleshooting
139
Machine Alarm Codes
141
Storage
142
Packed Machine
142
Bare Machine
142
Schematic Diagrams
143
Coolant Circuit
143
Lubrication Circuit
143
Figure 126: Coolant Circuit
143
Figure 127: Lubrication Circuit
143
Pneumatic Circuit
144
Figure 128: Pneumatic Circuit Diagram
144
Electrical Diagrams
145
Figure 129: 380 V Circuit
145
Figure 130: 220 V Circuit
146
Figure 131: System Circuit
147
Figure 132: Driver Circuit
148
Figure 133: Input Signal Circuit
149
Figure 134: Output Signal Circuit
150
Figure 135: 4 Th Axis Circuit
151
Statement of Warranty
152
Limited Warranty Certificate Covering All SYIL CNC Machine Tools and Associated Accessories
152
Limited Warranty Coverage
152
Repair or Replacement Only
152
Disclaimer of Warranty
152
Limits and Exclusions of Warranty
152
Limitation of Liability and Damages
153
Entire Agreement
153
Transferability
154
Miscellaneous
154
Appendix
155
Recommended Torque
155
Table 24: Recommended Torque Values
155
Appendix II- Installation Checklist
156
Appendix III-Parts List
161
Parts List
161
Toolbox
161
Figure 136: Toolbox
161
Appendix IV - Declaration of Conformity
162
Notes
163

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