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Ningbo SYIL X5 Original Manual

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SYIL X5
Original Manual - English
[COMPANY NAME] [Company address]
NINGBO SYIL CNC MACHINE TOOLS CO., LTD
20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE
CHINA, 315406

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  • Page 1 SYIL X5 Original Manual - English [COMPANY NAME] [Company address] NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 2 Revision summary Date Revision history Revision class Comments 01/06/2023 Released new document NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 3: Table Of Contents

    SYIL X5 – Epoxy Granite Owner’s Manual Foreword ................................15 Contacts ................................ 15 Copyright ................................16 Terminology/glossary ........................... 17 Information for Use .............................. 18 Important Safety Notice ..........................18 Definition of Users ............................18 3.2.1 Operator (MSO 1) ..........................18 3.2.2...
  • Page 4 Rotating elements..........................58 5.5.10 Slips and trips ............................58 5.5.11 Noise ..............................59 5.5.12 Fire/heat ............................... 59 5.5.13 Electrical ............................... 59 General Operating Procedures ..........................60 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 5 Syntec 22MA -Tool number and location ..................74 6.8.8.3 LNC M6800 -Setting the WCS location ....................74 6.8.8.4 Syntec 22MA -Setting the WCS location ................... 75 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 6 Steps Overview ............................. 94 Consumables Required during Installation and Commissioning ..............94 Disassembly of the Crate ..........................94 8.3.1 How to disassemble the crate ......................95 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 7 After work ............................113 9.3.2 Weekly ..............................113 9.3.2.1 Prework ............................113 9.3.2.2 After work ............................114 9.3.3 Monthly .............................. 114 9.3.4 Annually .............................. 114 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 8 Limited Warranty Certificate Covering All SYIL CNC Machine Tools and Associated Accessories..... 151 13.2 Limited Warranty Coverage ........................151 13.3 Repair or Replacement Only ........................151 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 9 Appendix III-Parts List ............................0 16.1 Parts List ................................. 0 16.2 Toolbox ................................0 Appendix IV - Declaration of Conformity ......................1 Notes ................................... 2 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 10 Figure 39: Location of signage – 3 ..........................54 Figure 40: How to hold tools ............................57 Figure 41: Remove trays and filters ..........................61 Figure 42: Stirring the fluid ............................61 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 11 Figure 83: Automatic oil lubrication pump ......................... 105 Figure 84: Precision level ............................106 Figure 85: Login user 7 ..............................108 Figure 86: Control network setting ..........................108 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 12 Figure 128: Pneumatic circuit diagram ........................143 Figure 129: 380 V circuit ............................. 144 Figure 130: 220 V circuit ............................. 145 Figure 131: System circuit ............................146 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 13 Figure 133: Input signal circuit ........................... 148 Figure 134: Output signal circuit ..........................149 Figure 135: 4 axis circuit ............................150 Figure 136: Toolbox ................................ 0 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 14 List of Tables Table 1: Terminology ..............................17 Table 2: SYIL X5 Specifications ............................20 Table 3: Spindle motor specification ..........................21 Table 4: 4 axis specification ............................22 Table 5: Power requirements ............................22 Table 6: Beacon light/signal tower ..........................35 Table 7: Coolant tank specifications ..........................
  • Page 15 ----------------------------------------------------------------- intentionally left blank ------------------------------------------------------------- NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 16: Foreword

    1 Foreword 1.1 Contacts SYIL Office - Ningbo Factory 20 Guofan Road, Yuyao, Ningbo CHINA SYIL Houston 5800 Corporate Drive, Suite B5, Houston TX 77036 USA NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 17: Copyright

    The user assumes the entire risk as to the accuracy and use of this information. The SYIL X5 milling machine described in this user manual is the intellectual property of NINGBO SYIL CNC MACHINE .

  • Page 18: Terminology/Glossary

    2.1 Terminology/glossary Table 1: Terminology Term Meaning axis Optional component of the SYIL X5 that speeds up and improves the accuracy of the production process Automatic tool changer Control panel / Controllers panel Interface where the user can command the machine...

  • Page 19: Information For Use

    3 Information for Use Do not operate the SYIL X5 in excess of its rated capacity. WARNING 3.1 Important Safety Notice Please read this manual thoroughly before using the machine. Adequate training by the manufacturer or by its partners is required before starting to use this product.

  • Page 20: Setter (Mso 2)

    Replacement of components for pre-emptive or routine maintenance • Moving, reseating, and commissioning of new or existing machines • All the actions allowed to the operator and setter NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 21: Machine Description

    4.1 Intended Use The SYIL X5 is a Vertical Drilling & Tapping centre that is also capable of milling, drilling, tapping and boring under control CNC (Computer Numerical Control). (It falls under Group 3 of the definitions in ISO 16090-1).

  • Page 22: Motor Spindle

    25.3 Rotor inertia Kg*cm 98.82 Cooling type Fan cooling Class insulation Temperature sensor KTY84 Class Protection IP54 Weight Encoder Resolution Figure 1: Spindle motor graphs NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 23: Th Axis

    Remote MPG for all axes • • High flow coolant pump and tank Steel axis covers • • Coolant washdown hose 20,000 RPM spindle • Air gun outlet NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 24: Optional Equipment

    The peak C-weighted instantaneous sound pressure value at workstations does not exceed 130 dB ref. 20 mPa NOTE: During cutting the noise level of the machining may exceed 85 dB (A) as well as due to the environment. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 25: Description Of Main Components

    4.8 Description of Main Components 4.8.1 Standard dimensions 4.8.1.1 Machine Figure 4: Machine – front view NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 26: Figure 5: Machine - Side View

    Figure 5: Machine – side view Figure 6: Machine – top view NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 27: Spindle Model No Td304020

    4.8.1.2 Spindle Model No TD304020 Figure 7: Spindle 4.8.1.3 Table Figure 8: Table – top view and T slot detail NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 28: Base

    4.8.1.4 Base Figure 9: Base 4.8.1.5 Levelling feet Figure 10: Levelling feet location on base NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 29: Coolant Tank

    BT30 tool holder NOTE: Only use BT30 tool holders as per the DIN ISO 7388 – 2 Form J. Figure 12: BT30 tool holder - drawing NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 30: Pull Stud

    JST. The unit allows the rotational positioning of a workpiece for processing from multiple directions as needed. Figure 14: 4 axis - drawing NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 31: Figure 15: 4 Th Axis - Detail A

    Figure 15: 4 axis – detail A Figure 16: 4 axis - photo NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 32: Enclosure

    The X5 machine is equipped with a suitably rated enclosure to protect the operator and the surrounding environment. Figure 17: Machine enclosure 4.8.3 Interlocked door Figure 18: Interlocked door NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 33: Interlocked Door Switch

    If the door does open during operation due to a fault in the locking mechanism: • immediately press the Emergency Stop button (See Figure 20 and Figure 21) and address the fault NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 34: Emergency Stop Button (E-Stop)

    Emergency Stop button to halt all operations. The emergency stop button on the X5 is located on the controller panel. Figure 20: Emergency stop button NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 35: Figure 21: Emergency Stop Button On Controller Lnc M6800 (Left) And Syntec 22Ma (Right)

    Figure 21: Emergency stop button on controller LNC M6800 (left) and Syntec 22MA (right) During an emergency stop, the SYIL X5 will: • The machine will be unable to run • All motors will be held in STOP status Enter a non-operational status •...

  • Page 36: Controller/Control Panel

    4.10 Controller/Control Panel The controller installed on the SYIL X5 can be either LNC M6800 or Syntec 22MA. It is located on the right side of the main door of the machine. Figure 22: Controller/control panel 4.11 Beacon light/Signal tower The beacon light/signal tower has three indicators of different colours.

  • Page 37: Figure 23: Beacon Light/Signal Tower

    Figure 23: Beacon light/signal tower Figure 24: Location beacon light/signal tower NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 38: Levelling Feet

    4.13 Coolant Tank NOTE: Always keep fluid level above half mark of the sight glass. Table 7: Coolant tank specifications Figure 26: Coolant pump graphs NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 39: Figure 27: Coolant Tank

    Figure 27: Coolant tank Figure 28: Coolant tank – drain plug detail NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 40: Machine Body

    Figure 29: Machine body 4.15 Automatic Tool Changer The SYIL X5 is equipped with a 16 position automatic tool changer. The tool changer is operated mechanically, rather pneumatically or electrically. The operation of the tool changer relies on the Z axis to drive the position of the magazine with respect to the spindle.

  • Page 41: Figure 30: Actuation Components Of The Atc

    Figure 30: Actuation components of the ATC NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 42: Electrical Enclosure

    4.16 Electrical Enclosure The electrical enclosure is located at the rear of the SYIL X5. Figure 31: Location electrical enclosure NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 43: Lnc M6800

    4.16.1 LNC M6800 Figure 32: LNC M6800 Based Electrical enclosure NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 44: Syntec 22Ma

    4.16.2 Syntec 22MA Figure 33: Syntec 22MA Based Electrical enclosure NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 45: Ttc200 Tool Height Settler

    With macro programs it is also possible to perform broken tool detection during machining. Refer to the relevant documentation supplied including the hardware manual by the manufacturer. NOTE: For the SYIL X5 it is necessary to keep the TTC200 on a riser when using short tool holders and cutting tools. Figure 34: TTC200 NINGBO SYIL CNC MACHINE TOOLS CO., LTD...

  • Page 46: Air/Oil Panel

    The air and oil panel is located on the left side of the machine. Figure 35: Air/oil panel - location Figure 36: Air/oil panel - parts NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 47: Safety

    5 Safety Taking precautionary measures to prevent and eliminate potential hazards is essential to ensuring the safe operation of SYIL X5 machine equipment. Before using this machine: • Read and understand this manual and its safety instructions • Undergo proper training •...

  • Page 48: General Precautions

    5.4 Safety Labels and Decals Safety decals are reminders of risk factors and safety considerations that are displayed on the SYIL X5 for operators’ reference. These decals help to identify the origins of potential dangers and provide preventive measures for ensuring worksite safety.

  • Page 49: Safety Decals List

    5.4.1 Safety decals list Table 9: Safety decals Safety Decal Meaning Pneumatic warning and instructions Use of correct oil warning Phase rotation tested warning NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 50 Safety Decal Meaning Safety warnings Warm up procedure NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 51 Safety Decal Meaning Crush Hazard warning Miscellaneous warings AC 415V warning NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 52 Lubrication system – Oil warning Do not step on this surface Electric shock/ Hand crush warning Replace battery warning SYIL X5 Serial number plate and CE mark (blank) NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 53: Location Of Signage

    5.4.2 Location of signage Labels are attached onto the SYIL X5 machine parts to comply with regulations and remind the operator of the correct specifications and risks associated with the use of the machine. Figure 37: Location of signage – 1 NINGBO SYIL CNC MACHINE TOOLS CO., LTD...

  • Page 54: Figure 38: Location Of Signage - 2

    Figure 38: Location of signage – 2 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 55: Figure 39: Location Of Signage - 3

    Figure 39: Location of signage – 3 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 56: List Of Hazards

    Direct skin contact with cutting fluids may cause dermatitis CAUTION • Coolant solutions used in the SYIL X5 have the potential to harm to operators and the machine itself • Ensure there is proper ventilation in the shop floor before operating the SYIL X5 •...

  • Page 57: Ejected Objects

    It is the responsibility of the user to ensure that the risk of workpieces, work holding, toolholders and cutting tools are correctly fastened • Always test new programs before allowing the SYIL X5 to run fully automatic • Always use the correct cutting parameters •...

  • Page 58: Human Factors

    5.5.5 Human factors • All operators must be sufficiently trained before using the SYIL X5 • Never operate the SYIL X5 under the influence of alcohol, heavy medications, or drugs • Never operate the SYIL X5 when tired • Never lose focus while operating the SYIL X5 •...

  • Page 59: Potential Energy/ Dropped Objects

    Falling objects can cause injuries • Always maintain a tidy work environment • Never place tools or other objects on top of the SYIL X5 enclosure • Always use correctly rated lifting equipment • Always ensure hand grips and gloves or other PPE free from grease and oil •...

  • Page 60: Noise

    Never touch any electrical parts of the machine or the control panel with wet hands • When installing the SYIL X5, keep the main circuit breaker in its off position • There may remain a voltage in some parts of the machine even after the machine is power off.

  • Page 61: General Operating Procedures

    1. Remove the chip trays and mesh filters from the coolant tank. See Figure 41 2. Unscrew and remove the secondary covers of the coolant tank under the chip trays. See Figure 41 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 62: Figure 41: Remove Trays And Filters

    Figure 41: Remove trays and filters 3. Stir the fluid on both sides of the pump using a suitable method Figure 42: Stirring the fluid NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 63: Switching On And Starting

    The CNC controllers may be powered down by pressing their respective OFF buttons. This may be useful in certain circumstances. This will not reset the servo drivers or timing relays within the Electrical Cabinet. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 64: Warm-Up Procedure

    Complete a sufficient warmup procedure for the axes to ensure accuracy in machining. This will ensure the bearings are correctly lubricated, the ballscrews and the body of the SYIL X5 are at a nominal temperature. Contact the customer service for more information on the correct warmup procedure.

  • Page 65: Spindle Care During Operation

    NOTE: For the SYIL X5 to move in a safe manner, the Interlocked door must be closed and locked. 6.8.1 Operating modes for controller LNC M6800 The mode controller knob is located on the controller’s panel...

  • Page 66: Referencing Mode (Zrn)

    The controller may remain in a running state unless the program has an M2, M30 or M99 CAUTION at the end. Always check the beacon light/signal tower state NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 67: Auto Mode (Mem)

    The mode controller keys are located on the controller’s panel. Figure 47: Syntec 22MA operating mode keys Use the mode selector keys on the controller to activate the desired function. The SYIL X5 offers 6 modes. 6.8.2.1 Referencing mode (HOME) This mode allows the user to perform a Homing operation.

  • Page 68: Jog Mode (Jog)

    Program the spindle speed • Change tools in the spindle when a graphical method is not present • Run macros for tool setting • Run maintenance tasks NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 69: Auto Mode (Auto)

    In the case of the LNC controller, the user can also use the MPGDRN mode to step through the program using the handwheel. Figure 48: Feed rate and rapid speed override selectors on the (left) LNC M6800 and (right) Syntec 22MA control panels NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 70: Setting Up Tools

    • The handwheel rotation direction increases or decreases the coordinate position of the axis Select the Jog Mode or the Handwheel Mode to move the axes of the SYIL X5. Jog mode(JOG) 1. Switch the User Level Key to 1 2.

  • Page 71: Loading Tools Into The Atc

    Each tool used in a program must be loaded into the tool changer’s magazine and the location number noted. The SYIL X5 can record tool numbers greater than the maximum locations of the tool changer, however it is the responsibility of the user to record these positions and ensure that the tool numbers match those called in their program.

  • Page 72: Loading Method 2

    1. Turn the user key to the unlocked position (MSO1) 2. Switch to Jog/Manual mode 3. Press the OFFSET button to see the offsets menu screen NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 73: Syntec 22Ma -Measuring Tools Automatically

    1. Turn the user key to the unlocked position (MSO1) 2. Press the WCS/Tool softkey 3. Press the Tool Setter softkey and follow the onscreen instructions Figure 53: SYNTEC Tool setting screen NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 74: Setting Tool Numbers And Location In The Tool Changer

    10. Test that the tools are correctly logged in by performing tool changes 11. If the tools are not being selected correctly, re-reference the tool changer. See Chapter 9 for more information. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 75: Syntec 22Ma -Tool Number And Location

    11. Define the Works Coordinate System (WCS) used in the program of the machine to establish the location of the workpiece. The controllers used on SYIL X5 allow for a great number of possible WCS to be used. NOTE: The numbers shown within the WCS tables are Machine Coordinates.

  • Page 76: Syntec 22Ma -Setting The Wcs Location

    1. Turn the user key to the unlocked position (MSO1) 2. Switch to Jog/Manual mode 3. Press the MAINTE key on the keyboard NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 77: Figure 57: Axis Base Screen For Removing The 4

    9. Shut down the machine from the main isolator on the electrical cabinet 10. Unscrew the threaded rings of the connectors at the top right inside the machine enclosure Figure 58: Threaded ring NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 78: Figure 59: Section Through The Enclosure- Location Of The

    Figure 59: Section through the enclosure- location of the 4 axis connectors 11. Disconnect the air line from the quick disconnect socket Figure 60: Air line socket NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 79: Lnc M6800 -Replacing The 4 Th Axis

    6. Change the value of parameter 24 from 2,000 to 0. This will disable the 4 axis driver 7. Find and change parameter number 3445 from 1 to 0. This will disable the 4 axis functions and digital readouts NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 80: Figure 62: Change Parameters24

    11. Lift and remove the 4 axis unit from inside the machine 12. Power up the machine and start the controller Figure 62: Change parameters24 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 81: Syntec 22Ma Controller - Replacing The 4 Th Axis

    13. Power up the machine and boot up the controller 14. If driver related alarms appear, power off and on one more time NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 82: Figure 65: Controller May Display Warnings After Being Restarted

    23. Set machine home (switch to home mode , release the E-Stop button and choose A) 24. When the screen shows the message that the home position of the axis is set, home setting is completed NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 83: Work Holding Devices

    Figure 67: Reset home point 6.9 Work Holding Devices For safe use with the SYIL X5, ensure that the work holding device fixings are compatible with the T-Slots of the table. See drawing details in Chapter 4.8.1.2. 6.10 Cleaning Instructions 6.10.1 Machine...

  • Page 84: Coolant Tank

    Clean the mesh filters in the coolant tank at least once a week. More often if you have been cutting materials that float inside the coolant NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 85: Figure 69 Removing Mesh Filters

    Figure 69 Removing mesh filters NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 86: Programming The Machine

    For programming instructions refer to the LNC/Syntec programming manuals. 6.12 Connecting the Machine to the Local Network The SYIL X5 is capable of being connected to a local network through an Ethernet connection. For further information refer to the relevant controller manual or contact customer service 6.13 List of Custom Macros and Functions...

  • Page 87: Controller Syntec 22Ma

    Tool setter air blast off End program and rewind Tool preload Drawbar: Tool release Drawbar: Tool clamp Arm out Arm return Probe on Probe off NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 88: Preparation

    See Figure 71 As the controller panel cannot be rotated, allow at least 100 mm between the RIGHT side and a wall for better ergonomics. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 89: Installation Site Requirements

    Environments with slanted or slippery flooring If any special components have been selected for installation on the machine, ensure there is enough space for their maintenance. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 90: Environmental Requirements

    The SYIL X5 sits on 3 levelling feet on a triangle as shown in Figure 72. Consult your local facility team or a relevant expert if concerns arise as to the suitability of the floor to withstand the weight.

  • Page 91: Electrical Service Requirements

    Figure 72: Levelling feet distance and base diameter 7.1.5 Electrical service requirements The customer is responsible for providing incoming electrical power to the SYIL X5 machine. 7.1.5.1 Power and voltage requirements NOTE: The machine’s full load power rating can be found on the serial number identification tag that is affixed to the electrical power cabinet.

  • Page 92: Transformer Requirements

    A continuous supply of clean and dry compressed air is required for proper machine operation. Compressed air will connect to the machine’s filter, regulator, lubricator (FRL) unit. Sufficient air capacity must be supplied to ensure the correct operation of the SYIL X5. A compressor with a capacity greater than 50 litre and 90 psi is recommended.

  • Page 93: Dimensions, Mass, And Centre Of Gravity

    7.3.1 Offloading the lorry and seating the machine For lifting the crate off the lorry and the machine off the metal pallet base: • 4 Ton Forklift with 1.8 m long forks NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 94 For manoeuvring the machine once on a good floor: • 2.5 Ton Pallet truck NOTE: Use suitable blocks of timber for safe manipulation during installation. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 95: Installation

    NOTE: An Installation Checklist is available in Chapter 15. The installation and commissioning procedure is summarised in the following steps. Keep a record of your installation for warranty purposes if you are self-installing the SYIL X5. 8.1 Steps Overview 1. Check and record the state of the crate as delivered 2.

  • Page 96: How To Disassemble The Crate

    The machine is held on to the base using 3 threaded studs. These pass through the jacking/levelling studs that in turn thread into the base of the machine. Remove the nuts on the threaded studs. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 97: Safe Lifting Of The Machine Off The Pallet

    • Always assign a person to guide the way to ensure safety NOTE: Extended forks are required for this operation to be completed with ease. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 98: Installing The Feet

    NOTE: Do NOT place the thick steel washer on the stud under the foot. This will result in the hexagon head of the stud protruding from the foot and result in the machine being unstable. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 99: Fitting Through Low Doors

    8.8 Fitting Through Low Doors The SYIL X5 has two cable chains extending past the head of the machine. It may become necessary to unscrew these to allow the machine to pass through doors with an opening height of less than 2.1 m. See Figure 76 To loosen the cable chains, unscrew the 4 cap head screws, 2x each side, holding them to the column.

  • Page 100: Test The Coolant Tray For Water Tightness

    4. If the tray is leaking from: o the plug, remove the plug and reapply the PTFE tape o any other location, contact the customer service NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 101: Connect The Coolant Hoses And Pump

    5. Connect the power connector of the pump to the socket on the right hand side of the electrical enclosure Figure 77: Pump and coolant tank connections NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 102: Connecting The Air Supply

    Open the electrical cabinet using the keys provided in the toolbox. Under the safety isolator switch, a terminal block can be seen as shown in Figure 79. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 103: Pre-Power On Checks

    4. Gently pull each of the cables in terminal block in the electrical panel to ensure they are tight 5. Take the panel off the rear of the controller and inspect the cables in that enclosure NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 104: First Power On

    Remove the cover of the pump’s fan to be able to see the rotation easier, if needed. Remember to replace the cover to avoid injury or damage to the pump. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 105: Clean The Machine

    1. Hold for 2-5 seconds and observe the pressure dial 2. Look in the machine to ensure that oil has come through into the ways and ballscrews NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 106: Figure 83: Automatic Oil Lubrication Pump

    Figure 83: Automatic oil lubrication pump NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 107: Levelling After Seating

    7. If the coolant tray fowls the enclosure, increase the height of the whole machine but equal amounts on all three feet, then repeat the levelling process NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 108: First Spindle Run : Run-In

    2. Plug a USB flash drive into the USB port 3. Press the MAINTE key on the keyboard 4. Type 7 in the User level and press INPUT 5. Type in the password 168888 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 109: Figure 85: Login User 7

    8. Check the IP address, and subnet mask are correct Figure 86: Control network setting 9. Press the MAINTE key on the keyboard 10. Press the BACKUP softkey NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 110: Figure 87: Creating New Backup Folder

    13. Press the right-hand key on the keypad 14. Press INPUT to create a new folder 15. Press INPUT to save the back up file Figure 88: Creating new backup folder NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 111: Syntec 22Ma

    2. Press the Backup.SYS softkey 3. Follow the prompts to create a backup archive on a USB stick Figure 90: Backup softkey location on the Syntec 22MA NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 112: Maintenance

    The mains isolator switch is designed to be locked out with a padlock when doing the lockout. Use a 5 mm diameter padlock. To prevent the possibility of accidental startup and the sudden release of accumulated energy, put the SYIL X5 into lockout before beginning inspection and maintenance work.

  • Page 113: Lubrication

    9.3 Recommended Maintenance The following section may be used as a list of tasks to be completed at the described time interval to ensure the SYIL X5 remains in the best condition through its life. 9.3.1 Daily 9.3.1.1...

  • Page 114: After Work

    1. Check the concentration of the coolant additive in the coolant using a Refractometer. Contact the supplier for advice on the correct levels 2. Adjust by adding mixable coolant or water as needed NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 115: After Work

    1. Check that the cables and pipes running in the power chain to the Z axis are in good condition 2. Using a step ladder and a flashlight check between the rungs NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 116: Common Service And Maintenance Tasks

    It is always good practice to check that the tool you expect to see in the spindle, matches that shown on the LCD number display on the controller. Follow the instruction on re-referencing the tool changer based on your controller type. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 117: Lnc M6800

    10. Using the MAG CW or MAG CWW keys align tool 1 pocket with the spindle 11. Press the TOOL INIT softkey 9.4.2.2 Syntec 22MA Refer to the procedure “Rehoming the Tool Changer – Syntec 22MA” NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 118: Resetting The Home Position Of Axes And Spindle Orientation

    The Z axis home location is the same achieved when the tool change mechanism grabs/catches a tool. Resetting the Z axis home is best done using a Tool Changer Alignment tool as shown in Figure 93 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 119: Figure 93: Tool Changer Alignment Tool

    When Z home is achieved, there will be 0.03-0.05 mm gap between the taper and the flange portions of the alignment tool as shown in Figure 94 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 120: Lnc M6800 -Resetting The Home Position Of The Axes

    Reset the Absolute Encoder position by doing these steps: 1. Press the MAINTE key on the keyboard 2. Type User 5 3. Type in password 2222 4. Press the INPUT softkey NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 121: Figure 95: Resetting Home Positioning - 1

    12. Press the RESET softkey and the ABS alarm stops NOTE: Reset different axes by pressing the following keys: o F1 resets all o F2 resets X axis o F3 resets Y axis NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 122: Figure 97: Resetting The Absolute Encoder Position

    Figure 98: Adjusting the soft limits for each axis 5. Press the U.PARAM softkey 6. Press the SW.SET softkey 7. Go to row number 8,000.2 and type 1 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 123: Syntec 22Ma - Resetting The Home Position Of The Axes

    Syntec 22MA - Resetting the Home Position of the axes 1. Move the axis to zero point 2. Press the Param. softkey 3. Type in password 2222 and press ↵ Enter NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 124: Figure 101: Logging In

    Figure 101: Logging in 4. Press the Serial Tuning softkey Figure 102: Serial Tuning NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 125: Figure 103: Normal Axis

    8. Press the Set Machine Home softkey NOTE: The limit alarm may activate, when losing the zero point. If this happens, modify rows 2401 to 2410. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 126: Setting The Spindle Orientation

    9.5.2.1 LNC M6800 -Resetting spindle orientation 1. Press E-stop to avoid unexpected movements of the machine 2. Manually set the correct position of the spindle NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 127: Figure 106: Setting Correct Spindle Position

    Figure 107: Displaying C0.26 value 8. Press the MAINTE key on the keyboard 9. Type User 5 10. Type in password 2222 11. Press the INPUT softkey NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 128: Figure 108: Log In As User 5

    NOTE: At row 8145 the formula for the Setvalue is C0.26/65536*360*1,000 For example, when C0.26=18,328 then the Setvalue at row 8,145 is 100,679 14. Press the ORI button Figure 109: Displaying row number 8145 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 129: Syntec 22Ma - Resetting Spindle Orientation

    5. The spindle current position is at row number 028 Figure 111: Spindle current position No 028 6. Press the Setting softkey 7. Press the Param. softkey NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 130: Z Axis Physical Home Position

    2. At the tool change position the small movements of the Z axis in the negative direction will cause the magazine to tilt forward. 3. Move the Z axis down -33.45 mm 4. Reset the absolute servo position NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 131: Recovering After A Crash

    10. If in doubt of the correct tool number, check the tool pocket by going to: o TOOL MANAGEMENT – MAINTENANCE - Level 5 - password 2222 o Go to OFFSETS – MAG SET – TOOL LOGIN NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 132: Figure 114: Tool Login Table

    20. Then move the Z axis down by the difference of the tool lengths. (For example -2.034) 21. Switch off the MPG to avoid moving the axis by mistake 22. Press the MAINTE key on the keyboard NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 133: Figure 115: Tool Login Table

    32. Press the ABS.HOME SET softkey 33. Press the SETZ softkey 34. Accept all messages and repeatedly press until Z set is green. See Figure 117 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 134: Syntec 22Ma - Resetting The Home Position Of The Axes

    8. Move Z axis up 91 mm (for example if the current coordinate is -102.3 then move to -102.3+91=-11.3) Figure 118: Setting Z value at row number 2803 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE...

  • Page 135: Figure 119: Row 3209

    13. Type in password 520 and press ↵ Enter 14. Press the Serial Tuning softkey Figure 119: Row 3209 15. Press the Normal Axes softkey Figure 120: Normal Axes NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 136: Figure 121: Set Abs Home

    17. Press the Set Machine Home softkey NOTE: The limit alarm may activate, when losing the zero point. If this happens, modify rows 2401 to 2410. Figure 122: Set Machine Home NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 137: Changing The Memory Batteries

    9.7 Changing the Memory Batteries The absolute servo drivers used in the SYIL X5 require batteries to be able to maintain their absolute position when the machine power is switch off. These batteries are required such that if an axis is moved while the machine is off, there is enough electrical power for the change in position to be detected and recorded.

  • Page 138: Battery Replacement Procedure

    9.8 Other Maintenance Tasks For more information on other maintenance tasks, for example torquing the ballscrew mounting screws or bearing replacement, refer to https://support.syil.com or contact customer service. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 139: Troubleshooting

    • • Z height of the tool change Check that Z axis absolute position has not been become noisy has moved due to crash lost NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 140 Contact customer service for the relevant part number position when the Z axis is at top limit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 141: Machine Alarm Codes

    Refer to the controller’s documentation for the alarm codes pertaining to the controller or servo drivers. Several warning and alarm codes have been coded into the controller/PLC by SYIL and an explanation can be found https://support.syil.com Alternatively, contact customer service. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 142: Storage

    Avoid storing the machine in areas with low frequency vibration that may cause false brinelling of bearings • The ambient temperature and moisture should be moderate and kept as constant and smooth as possible NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 143: Schematic Diagrams

    12 Schematic Diagrams 12.1 Coolant Circuit Figure 126: Coolant circuit 12.2 Lubrication Circuit Figure 127: Lubrication circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 144: Pneumatic Circuit

    12.3 Pneumatic Circuit Figure 128: Pneumatic circuit diagram NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 145: Electrical Diagrams

    12.4 Electrical Diagrams Figure 129: 380 V circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 146: Figure 130: 220 V Circuit

    Figure 130: 220 V circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 147: Figure 131: System Circuit

    Figure 131: System circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 148: Figure 132: Driver Circuit

    Figure 132: Driver circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 149: Figure 133: Input Signal Circuit

    Figure 133: Input signal circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 150: Figure 134: Output Signal Circuit

    Figure 134: Output signal circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 151: Figure 135: 4 Th Axis Circuit

    Figure 135: 4 axis circuit NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 152: Statement Of Warranty

    20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE. PRC Effective January 1, 2019 NINGBO SYIL CNC MACHINE TOOLS CO., LTD . (“SYIL” or “Manufacturer”) provides a limited warranty on all new machines be they for milling, turning, or grinding (collectively, “CNC Machines”) and their components (except those listed below under Limits and Exclusions of Warranty) (“Components”) sold by SYIL or its authorized...

  • Page 153: Limitation Of Liability And Damages

    Certificate may be modified or amended, unless by a written agreement signed by both Manufacturer and Customer. Notwithstanding the foregoing, Manufacturer will honour a Warranty Extension only to the extent that it extends the applicable warranty period. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 154: Transferability

    The transferee of this warranty will be subject to all terms and conditions of this Certificate. 13.9 Miscellaneous This warranty shall be governed by the laws of the People Republic of China. NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 155: Appendix

    • Never overtighten screws. The various screws used on the SYIL X5 may vary in their rating. Always consider the material that the screw is attached too. For example, sheet metal or cast iron may need lower torque values. Table 24: Recommended torque values...

  • Page 156: Appendix Ii- Installation Checklist

    While machine removed from stillage, remove the 3 cast iron feet Recover the studs holding the machine on the stillage and remove the thick washers NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 157 Remove cover behind controller and inspect cable Check power supply Services installation Supplied by customer Cables Supplied by Installer Terminals crimped with 6 mm eyes Cable preparation Earth cable longer NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 158 Recheck all cables With cabinet doors still open turn on machine Inspect LED’s inside cabinet phase L1 -L2 Measure voltages phase L1- L3 phase L2-L3 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 159 Download XML files if present Register with controller manufacturer Operational check Door latching Feed rate over ride knobs Spindle speed over ride knobs MPG on axes full travel NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 160 Feed at full rapid and sound check Run tool change test program Probe Calibration Toolsetter Length Calibration Radius Calibration Wireless probe Length Calibration Radius Calibrations Functional test Toolsetter Wireless probe NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 161: Appendix Iii-Parts List

    16 Appendix III-Parts List 16.1 Parts List Refer to a Support.syil.com or contact customer service. 16.2 Toolbox Figure 136: Toolbox NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 162: Appendix Iv - Declaration Of Conformity

    Position: Head of Quality Place and date of issue (of this DoC): ………………………………………………………….. Signed by or for the manufacturer: ………………………………………………………….. Name: Mr. Xushuo Title: Managing Director NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

  • Page 163: Notes

    18 Notes NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...
  • Page 164 NINGBO SYIL CNC MACHINE TOOLS CO., LTD 20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE CHINA, 315406...

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