Nilfisk-Advance SW5500 B Manuals

Nilfisk-Advance SW5500 B Manuals

Manuals and User Guides for Nilfisk-Advance SW5500 B. We have 1 Nilfisk-Advance SW5500 B manual available for free PDF download: Service Manual

Nilfisk-Advance SW5500 B Service Manual

Nilfisk-Advance SW5500 B Service Manual (295 pages)

Brand: Nilfisk-Advance | Category: Floor Machine | Size: 45.77 MB

Table of Contents

Table of Contents
2
03 - General Information

7
- Machine General Description
  7
- Other Reference Manuals
  7
- Service Manual Purpose and Field of Application
  7
- Conventions
  9
- Serial Number Label
  9
- Safety
  10
  - Visible Symbols on the Machine
    10
  - General Instructions
    11
  - Machine Lifting
    15
  - Machine Transportation
    15
  - Machine Nomenclature (Know Your Machine)
    16
  - Control Panel
    21
  - Multifunction Display - Items Displayed
    22
  - Service and Diagnostic Equipment
    23
  - Technical Data
    24
  - Hydraulic Oil Technical Data
    25
  - Machine Material Composition and Recyclability
    26
  - Dimensions
    27
  - Maintenance
    28
  - Scheduled Maintenance Table (Battery Version)
    28
  - Scheduled Maintenance Table (Diesel/Lpg Version)
    29
05 - Control System

30
- Functional Description
  30
  - Functional Block Diagram
    32
  - Wiring Diagram
    33
  - Component Locations
    34
  - Main Machine Controller Alarm Codes
    35
  - Troubleshooting
    35
  - Main Screen
    41
  - Service Screens
    41
  - Machine Settings Screen
    42
  - Alarm Log Screen
    44
  - Operating Time Counter Screen
    45
  - Main Machine Controller Outputs Verification Screen
    46
- Removal and Installation
  48
- Specifications
  58
  - Main Machine Controller (EB1) Connectors
    58
  - Display Controller (EB3) Connectors
    67
- Shop Measurements - Battery Powered Model
  69
  - Shop Measurements - Main Machine Controller (EB1)
    69
  - Shop Measurements - Display Controller (EB3)
    79
10 - Chassis System

81
- Chassis (Main Parts)
  81
14 - Wheel System, Non Traction

82
- Functional Description
  82
- Component Locations
  83
  - Maintenance and Adjustments
    84
    
    Check and Adjusting Operation Drum Brake Cable
    84
    
    Troubleshooting
    86
    
    Drum Brake Braking Shoes
    87
    
    Removal and Installation
    87
    
    Specifications
    90
- 20 - Wheel System, Traction
  
  91
  - Functional Description
    91
  - Wiring Diagram
    93
  - Component Locations
    94
  - Troubleshooting
    96
    
    Drive Board Error Codes Table
    97
    
    Driving Wheel Motor Current Draw Check
    100
    
    Drive Board Connectors
    102
    
    Shop Measurements - Drive Wheel Controller (EB2)
    102
    
    Driving Wheel
    105
    
    Removal and Installation
    105
    
    Driving Wheel Assembly - Spare Parts
    106
    
    Driving Wheel Assembly
    107
    
    Accelerator Pedal
    112
    
    Driver's Seat Microswitch
    116
    
    Specifications
    118
22 - Steering System

119
- Functional Description
  119
- Component Locations
  120
- Removal and Installation
  121
  - Steering Wheel
    121
  - Steering Chain
    122
24 - Electrical System

123
- Functional Description - Battery Version
  123
- Wiring Diagram (Battery ADVANCE Version)
  125
- Wiring Diagram (Battery NILFISK Version)
  126
- Functional Description - Diesel, LPG Version
  127
- Wiring Diagram (Diesel Version)
  129
- Wiring Diagram (LPG Version)
  130
- Component Locations (Battery, Diesel, LPG Versions)
  131
- Component Locations (Battery Version)
  132
- Component Locations (Diesel Version)
  133
- Component Locations (LPG Version)
  134
- Fuses
  135
- Relays / Contactors
  135
- Maintenance and Adjustments
  136
- 28 - Engine System, Diesel
  
  149
  - Functional Description
    149
  - Wiring Diagram
    150
  - Component Locations
    151
  - Maintenance and Adjustments
    152
    
    Engine RPM Check
    152
    
    Engine Air Filter Cleaning/Check
    153
    
    Engine Oil Level Check
    154
    
    Engine Oil Change
    155
    
    Engine Oil Filter Check/Cleaning
    156
    
    Troubleshooting
    157
    
    Diesel Engine - Spare Parts
    159
    
    Removal and Installation
    159
    
    Alternator - Spare Parts
    160
    
    Engine/Alternator Unit
    161
    
    Specifications
    164
- 29 - Engine System, LPG
  
  165
  - Functional Description
    165
  - STR Regulator Technical Features (Automatic Speed Control)
    166
  - Wiring Diagram
    167
  - Component Locations
    168
  - Maintenance and Adjustments
    170
    
    Engine Air Filter Cleaning/Check
    170
    
    Engine Oil Level Check
    171
    
    Engine Oil Change
    172
    
    Engine Spark Plug Check/Replacement
    173
    
    LPG System Leakage Check
    174
    
    Fuel Solenoid Valve Filter Cleaning
    176
    
    CO Regulation
    178
    
    Troubleshooting
    181
    
    LPG System Emptying
    182
    
    Removal and Installation
    182
    
    LPG System Hose and Fitting
    183
    
    Pressure Regulator
    185
    
    Fuel Reserve Sensor
    188
    
    Fuel Solenoid Valve
    189
    
    Safety Valve
    190
    
    LPG Engine - Spare Parts
    191
    
    Alternator - Spare Parts
    192
    
    Engine/Alternator Unit
    193
  - Specifications
    195
29 - Engine, Hybrid System

196
- Functional Description
  196
- Wiring Diagram (Diesel Version)
  197
- Wiring Diagram (LPG Version)
  198
- Component Locations (Battery, Diesel, LPG Versions)
  199
- Maintenance and Adjustments
  200
  - Battery Charging
    200
  - Troubleshooting
    201
- 42 - Sweep System, Main Broom
  
  202
  - Functional Description
    202
  - Wiring Diagram
    203
  - Component Locations
    204
  - Maintenance and Adjustments
    206
    
    Main Broom Height Check and Adjustment
    206
    
    Skirt Height and Operation Check and Adjustment
    208
    
    Troubleshooting
    210
    
    Main Broom Motor Current Draw Check
    211
    
    Main Broom
    213
    
    Removal and Installation
    213
    
    Skirt
    215
    
    Main Broom Motor
    219
    
    Main Broom Motor Carbon Brush Check/Replacement
    221
    
    Main Broom Motor Driver
    222
    
    Main Broom Actuator
    224
    
    Main Broom Wear Sensor and Adjustment
    226
    
    Specifications
    228
- 43 - Sweep System, Side Broom
  
  229
  - Functional Description
    229
  - Wiring Diagram
    230
  - Component Locations
    231
  - Maintenance and Adjustments
    232
    
    Side Broom Height Check and Adjustment
    232
    
    Troubleshooting
    234
    
    Side Broom Motor Current Draw Check
    235
    
    Removal and Installation
    237
    
    Side Broom
    237
    
    Side Broom Motor
    238
    
    Side Broom Motor Carbon Brush Check/Replacement
    239
    
    Side Broom Actuator
    240
    
    Specifications
    244
50 - Dust Control System

245
- Functional Description
  245
- Wiring Diagram
  246
- Component Locations
  247
- Maintenance and Adjustments
  248
  - Panel Dust Filter Cleaning and Integrity Check
    248
  - Troubleshooting
    250
    
    Vacuum Fan Motor Current Draw Check
    251
    
    Filter Shaker Motor
    253
    
    Removal and Installation
    253
    
    Vacuum Fan Motor
    255
    
    Specifications
    258
51 - Dust Guard System

259
- Functional Description
  259
- Wiring Diagram
  260
- Component Locations
  261
- Maintenance and Adjustments
  262
  - Dust Guard System Water Filter Cleaning
    262
  - Water Nozzles and Filter Cleaning
    263
  - Troubleshooting
    264
  - Removal and Installation
    265
    
    Dust Guard System Water Pump
    265
  - Specifications
    266
- 52 - Hopper System
  
  267
  - Functional Description
    267
  - Wiring Diagram
    269
  - Hopper System Hydraulic Diagrams
    270
    
    Hopper down
    270
    
    Raise Hopper
    271
    
    Discharge Hopper
    272
    
    Recall Hopper
    273
    
    Hopper Lowering
    274
    
    Component Locations
    275
    
    Hydraulic System Oil Level Check
    277
    
    Maintenance and Adjustments
    277
  - Troubleshooting
    278
  - Removal and Installation
    279
    
    Closed Hopper Sensor
    279
    
    Lifted Hopper Sensor
    281
    
    Hopper Rotated Sensor
    282
    
    Hopper
    283
    
    Hydraulic Control Unit
    285
    
    Hopper Lifting Hydraulic Cylinder
    287
    
    Hopper Dumping Hydraulic Cylinder
    289
    
    Hydraulic Fluid Changing
    291
  - Specifications
    292
90 - Options

293

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