Nilfisk-Advance 56107503 Manuals

Manuals and User Guides for Nilfisk-Advance 56107503. We have 1 Nilfisk-Advance 56107503 manual available for free PDF download: Service Manual

Nilfisk-Advance 56107503 Service Manual

Nilfisk-Advance 56107503 Service Manual (207 pages)

Brand: Nilfisk-Advance | Category: Floor Machine | Size: 17 MB

Table of Contents

Service Manual
1
Table of Contents
2
General Information

9
- General Machine Description
  9
- Service Manual Purpose and Application
  9
- Other Reference Manuals and Information Sources
  9
  - Nilfisk-Advance Publications
    9
- Engine Manufacturers' Technical Manuals
  9
  - Introduction
    9
- Parts and Service
  10
- Name Plate
  10
- General Safety Instructions
  11
- Hopper Safety Support
  12
- Jacking the Machine
  13
- Transporting the Machine
  14
- Towing or Pushing a Disabled Machine
  15
- Technical Specifications
  16
- Fastener Torque Specifications
  18
- Maintenance
  19
  - Maintenance Schedule
    19
  - After Use
    19
  - To Shut down the Diesel / Gasoline Engine
    20
- To Shut down the Propane Engine
  20
- Important Machine Lubrication
  20
- Engine Coolant
  20
- Engine Oil - Gasoline / Petrol & Lpg
  21
- Engine Oil - Diesel
  21
- Engine Air Filter
  22
- Engine Maintenance (150 Hours)
  22
- Hydraulic Oil
  22
- Hopper Dust Control Filter (Panel Filter)
  23
- To Remove the Hopper Dust Control Filter
  23
- Method "A
  23
- Method "B
  23
  - Method "C
    23
  - SW8000 PM Checklist
    24
  - Know Your Machine
    26
    
    Operator's Compartment
    28
    
    Control Panel
    29
Control System

30
- Functional Description
  30
- Control Panel
  30
- Main Machine Controller
  33
- Component Locations
  34
- Main Machine Controller Programming
  35
- Hydrostatic Neutral Position and Dead-Band
  35
- Recall of Stored Fault Codes
  35
- Automatic Shaker Operation
  36
- Troubleshooting
  36
  - Main Controller Error Codes
    36
- Removal and Installation
  38
  - Main Control Board
    38
- Specifications
  39
  - Sample Shop Voltage Measurements
    39
Dust Control System

41
- Functional Description
  41
  - Dustguard™ Spray System (Optional)
    41
    
    Circuit Description
    41
    
    Dust Control Vacuum System
    41
    
    Simplified Schematic Diagram
    42
- Component Locations
  43
- Maintenance and Adjustment
  44
  - Dustguard Spray Nozzle Cleaning
    44
  - Dust Control Filter Cleaning
    44
- Troubleshooting
  45
- Specifications
  49
Electrical System

50
- Functional Description
  50
- Overview
  50
  - Gauge Panel Assembly
    50
  - Circuit Breaker Panel Assembly
    51
  - Wire Identification
    52
  - Rotary Sensor
    52
  - Seat Switch Circuit Description
    53
- Component Locations
  54
- Battery
  54
- Electrical Connectors
  58
- Component to Connector ID Look-Up Table
  58
- Component to Relay ID Look-Up Table
  59
- Connector Pin-Out Assignments
  59
- Troubleshooting
  66
- Specifications
  66
- Wiring Diagrams, P/N 56382530, Rev. D
  67
- Wiring Diagram, Kubota Gasoline Engine, P/N 56107658, Rev
  70
- Wiring Diagram, Kubota LP Engine, P/N 56107659, Rev
  71
- Wiring Harness Diagrams, P/N 56382531 Rev. D
  72
Engine System, Diesel

75
- Functional Description
  75
- Overview
  75
  - Engine Description
    75
  - Manufacturers' Technical Literature
    76
  - Engine Starter Circuit
    76
    
    Starter Circuit Description
    76
    
    Engine Protection - Low Oil Pressure Shutdown
    77
  - Engine Speed Control
    77
  - Glow Plug Control
    78
- Component Locations
  79
- Maintenance and Adjustments
  81
  - Maintenance Schedule
    81
  - Engine Oil
    82
    
    Engine Coolant
    82
  - Checking Engine Coolant
    82
  - Replacing Engine Coolant
    83
  - Engine Air Filter Maintenance
    84
  - Replacing the Fuel Filter
    84
  - Bleeding the Fuel System
    85
- Troubleshooting
  88
  - General Troubleshooting
    88
  - Engine Overheating Problems
    89
  - Loss of Oil Pressure
    89
  - APECS 3000 Controller Fault Codes
    89
  - Compression Test
    90
- Specifications
  92
- Special Tools
  93
Engine System, Gasoline/Lpg

95
- Functional Description
  95
- Overview
  95
  - Engine Description
    95
  - Kubota 1 6L Gasoline Fuel System Description
    95
    
    Kubota 1 6L LPG Fuel System Description
    95
    
    Engine Starter Circuit Description
    96
    
    Engine Protection - High Temperature
    97
    
    Engine Protection - Low Oil Pressure Shutdown
    97
    
    Engine Speed Control
    97
- Component Locations
  98
- LPG and Gasoline Engine Common Electrical Components
  98
  - LPG ONLY Engine Electrical and Fuel Components
    101
  - Gasoline (Petrol) ONLY Engine Electrical and Fuel Components
    102
- Maintenance and Adjustments
  103
- Maintenance Schedule
  103
  - Engine Oil
    104
    
    Checking Engine Coolant
    104
    
    Engine Coolant
    104
    
    Replacing Engine Coolant
    105
    
    Engine Air Filter Maintenance
    106
- Troubleshooting
  106
  - General Troubleshooting
    106
  - Engine Overheating Problems
    107
  - Shop Measurements
    109
    
    Engine Vacuum
    109
- Special Tools
  110
Hopper System

111
- Functional Description
  111
- Overview
  111
  - Hopper
    111
  - Hopper Door
    112
  - Hopper Hydraulic System
    113
  - Hopper System Wiring Diagram
    114
  - Hopper System Circuit Description
    115
  - Hopper System Hydraulic Diagrams
    116
  - Hopper Down, Hopper Door Closed
    116
    
    Raise Hopper
    117
- Lower Hopper
  118
  - Open Hopper Door
    119
  - Close Hopper Door
    120
  - Component Locations
    121
    
    Hopper
    121
- Hopper Interlock Switch
  121
  - Hopper Lift Cylinder
    122
  - Hopper Prop Rod
    122
  - Hopper Door Cylinder
    123
  - Hydraulic Manifold Assembly and Solenoid Valves
    123
  - Troubleshooting
    124
  - Specifications
    126
Hydraulic System

127
- Functional Description
  127
- Overview
  127
  - Hydraulic Pumps
    128
- Hydraulic Manifold Assembly
  128
  - Electrical Schematic
    129
  - Electrical Circuit Description
    129
  - Component Locations
    130
    
    Hydraulic Piston and Gear Pumps
    130
- Hydraulic Manifold Assembly
  130
  - Hydraulic Oil Reservoir
    131
  - Oil Filter
    131
- Oil Cooler
  132
  - Maintenance and Adjustments
    132
    
    To Check the Hydraulic Oil Level
    132
- To Change the Hydraulic Oil Filter
  133
- To Clean the Hydraulic Oil Cooler
  133
  - Troubleshooting
    134
    
    General Information Regarding Checking Hydraulic Pressures
    134
    
    General Troubleshooting
    134
    
    Checking the Gear Pump Pressure
    135
    
    Checking the Piston Pump Pressure
    136
    
    Hydraulic Truth Table
    136
  - Specifications
    137
    
    General Specifications
    137
  - Hydraulic Manifold Assembly
    138
  - Special Tools
    139
  - Hydraulic Schematic, 56507055, Rev. L
    140
Options and Accessories

141
- SW8000 Deluxe Cab Options
  151
  - Technical Specifications
    151
- Cab Controls
  152
  - Heating System Components
    153
  - Air Conditioning System Components
    154
  - Maintenance
    155
  - Maintenance Schedule
    155
  - To Clean and Replace the Cab Filter
    155
  - Heating System
    156
  - General System Overview
    156
- Electrical Circuit Overview
  156
- Heater Blower Motor
  156
- To Eliminate Air Locks from the Cooling System
  160
  - Cooling System Vacuum Filler
    160
  - Purge the Heater Circuit
    160
  - Air Conditioning System
    161
    
    Electrical Circuit Overview
    161
    
    General System Overview
    161
- Condenser Fan, Thermostat, Pressure Switch and Compressor Motor
  162
- Electrical Troubleshooting
  163
  - Component Troubleshooting
    165
  - Accessory (Gear) Hydraulic Pump
    166
  - Compressor Relay (K10)
    166
- Binary Pressure Switch (S34)
  167
- Thermostat (S33)
  169
  - Heating and A/C System Plumbing and Hydraulic Flow Schematic
    171
Steering System

172
- Functional Description
  172
- Overview
  172
  - Hydraulic Diagrams
    174
    
    Steering Control Unit Description
    174
- Steering Wheel Stationary
  175
  - Steering Wheel Turned Toward the Right
    176
- Steering Wheel Turned Toward the Left
  177
- Steering Wheel Held in Full Right or Left Position
  178
  - Turning the Steering Wheel with the Engine off
    179
  - Component Locations
    180
- Steering Wheel and Steering Control Unit
  180
- Steering Cylinder
  180
  - Maintenance
    181
  - Troubleshooting
    182
  - Specifications
    182
Sweep System, Main Broom

183
- Functional Description
  183
  - Circuit Description
    183
  - Hydraulic Operation
    184
- Component Locations
  185
- Maintenance and Adjustment
  186
- Cleaning and Inspecting the Main Broom
  186
- Rotate or Replace the Main Broom
  186
  - Inspect and Adjust the Broom Height
    187
  - Inspect Housing Skirts
    187
  - Troubleshooting
    188
    
    Main Broom Motor will Not Run
    188
  - Specifications
    189
Sweep System, Side Broom

190
- Functional Description
  190
- Circuit Overview
  190
  - Electrical Circuit
    191
- Hydraulic Circuit, Brooms off
  191
  - Hydraulic Circuit, Brooms on
    192
  - Component Locations
    193
  - Troubleshooting
    194
  - Side Broom Won't Run
    194
  - Side Broom Won't Raise
    195
  - Side Broom Won't Lower
    195
  - Specifications
    195
Wheel System, Non-Traction

196
- Functional Description
  196
- Maintenance and Adjustments
  196
- Troubleshooting
  196
- Removal and Installation
  196
- To Remove and Reinstall a Wheel
  196
  - To Remove and Reinstall a Brake and Spindle Assembly
    197
Wheel System, Traction

198
- Functional Description
  198
- Overview
  198
  - Piston (Drive) Pump and Drive Motor
    198
- Foot Pedal Assembly
  199
- Forward/Reverse Controls
  199
  - Rear Wheel Assembly
    200
  - Electrical Schematic and Circuit Description
    200
  - Hydraulic Diagrams
    201
    
    Drive Motor in Neutral
    201
    
    Tow Valve in Bypass Position
    201
  - Drive Motor in Forward or Reverse
    202
  - Drive Motor Stalling out
    203
  - Component Locations
    204
  - Piston (Drive) Pump and Tow Valve
    204
    
    Drive Motor and Rear Wheel Assembly
    204
    
    Foot Pedal Assembly
    205
    
    Forward/Reverse Controls
    205

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