Nidec MCE iControl Elevator Control Manuals

Manuals and User Guides for Nidec MCE iControl Elevator Control. We have 1 Nidec MCE iControl Elevator Control manual available for free PDF download: User Manual

Nidec MCE iControl User Manual (482 pages)

Brand: Nidec | Category: Control Systems | Size: 39 MB

Safety and Other Symbol Meanings
4
Safety Precautions
4
Environmental Considerations
5
Air Conditioned Equipment Cabinets
5
Table of Contents
7
Icontrol Overview
17
General Description
18
Component Assemblies
18
Group Dispatching
19
System Interconnect Diagrams
20
Installation Specifications
23
Section 2. Construction Mode
25
In this Section
25
Before You Begin
26
Overview of Construction Mode
26
Machine Room Preparation
28
Environmental Considerations
28
Ethernet and Internet Considerations
29
Controller Cabinet Installation
30
Grounding
30
Check for Shorts to Ground
31
Main Line Power and Wiring the Controller
32
Initial Controller Power up
33
DC Hoist Motor, Brake, and Encoder/Tachometer
34
Checking the Hoist Motor
34
Wiring the Hoist Motor to the Controller
34
Wiring the Ifield Motor Field Module
34
Verifying Brake Current Resistance
35
Wiring the Brake
35
Tachometer or Encoder Installation and Wiring
35
Tachometer
35
Velocity Encoder Installation and Wiring
37
Basic Safety String and Associated Wiring
39
Cartop Safety Switches
39
Hoistway Safety Switches
39
Temporary CTS Relay Bypass
39
Access Locks and Contacts
40
Rope Gripper Wiring
40
Temporary Rope Gripper Bypass
40
Temporary Cartop Inspection Wiring
40
Applying Power
40
Setting Initial Operating Parameters
41
Connecting the Iview PC
41
Iview Help
41
Verifying Initial Parameter Settings
43
Learning the Safety Configuration
46
Drive Startup (System 12 SCR Drive)
47
Check SCR Drive Voltage and Polarity
47
If DRIVE READY DID Not Light
47
Drive Offsets Calibration (System 12 SCR Drive)
49
Automated Drive Setup Procedure
49
Manual Drive Setup Procedure (System 12 SCR Drive)
50
Motor Field Calibration (System 12 SCR Drive)
53
Check Default Values
53
Motor Field Calibration Procedure
53
Check Calibration Settings (System 12 SCR Drive)
55
Manually Adjusting Motor Field Gains - Closed Loop (SCR)
56
Brake Calibration
57
Rollback Compensation
57
Calibration Procedure
58
Verify Brake Picking
60
Running on Machine Room Inspection
61
Verifying Car Movement (System 12 SCR Drive)
61
If the Car "Runs Away
61
If the Current Limit LED Lights
61
Calibrating Actual Car Speed (System 12 SCR Drive)
62
Analog Tachometer
62
(Digital) Encoder
62
Current Limit Adjustments (System 12 SCR Drive)
63
Armature Voltage Limit (System 12 SCR Drive)
64
Armature Current Limit (System 12 SCR Drive)
64
Car Response and Speed Loop Gain (System 12 SCR Drive)
65
Speed Loop Gains (System 12 SCR Drive)
66
Following Error Margin
67
Verify Pattern Command and Drive Speed Feedback
67
Set the Following Error
67
Tach Error Tripping Threshold Adjustment
68
Tach Failure Calibration (System 12 SCR Drive)
69
Additional Adjustments and Checks
70
Drive Startup (Quattro DC Drive)
71
Drive Keypad
71
Initial Drive Settings (Quattro DC Drive)
71
Icontrol Parameter Settings (Quattro DC Drive)
72
Automated Drive Setup (Quattro DC Drive)
73
Manual Drive Setup Procedure (Quattro DC Drive)
74
Auto Tune Procedure (Quattro DC Drive)
74
Drive Response Adjustments (Quattro DC Drive)
75
Brake Calibration
77
Rollback Compensation
77
Calibration Procedure
78
Verify Brake Picking
80
Running on Machine Room Inspection
81
Verifying Motor Rotation and Control (Quattro DC Drive)
81
Verifying Pattern Command and Speed Feedback
81
Calibrating Actual Car Speed (Quattro DC Drive)
82
Verify Pattern Command and Drive Speed Feedback
82
Following Error Margin
83
Set the Following Error
83
Tach Error Tripping Threshold Adjustment
84
Additional Adjustments and Checks
85
Section 3. Inspection Mode
87
In this Section
87
Landing System
88
Setting the Position Encoder Resolution Parameter
88
Calibrating the Floor Offsets
88
Installing Ilink
88
Ilink Enclosure Installation
89
Installing the Hoistway Limit Switches
90
Installing the Load Weigher
91
Installing Brake Monitoring
91
Installing the Earthquake Sensor
92
Temporary Bypass
92
Earthquake Reset
92
Installing the Serial Hall Call System
92
Installing the Serial COP System
92
Position Indicators
93
Verifying Cartop Voltages
93
Verifying Door Operation
94
Verifying Safety Configuration
94
Exit Construction Mode
95
Running on Machine Room Inspection
95
Verifying Quadrature Pulse Sequence and Encoder Resolution
96
Position Encoder Resolution
96
Quadrature Pulse Sequence
96
Prepare for Final Adjustments
97
Door Operator
97
Counterweight Learn Procedure
97
Counterweight Balancing
98
Run Testing
98
Empty Car Tests
99
Section 4. Final Adjustment
101
In this Section
101
Learning the Floor Heights
102
Floor Height Learn Procedure
102
Verifying One Floor Run Operation
103
Verifying Correction, Run, and Stop
103
If the Car Does Not Stop and Correct Properly
103
Initiating a One Floor Run
104
If Initiation Is Not Successful
104
Verifying a One Floor Run
104
Verify Releveling
105
Reaching Contract Speed (System 12 SCR Drive)
106
Final Adjustment before Running at Contract Speed
106
Determine the Armature Voltage Limit (System 12 SCR Drive)
106
Determine the Armature Current Limit (System 12 SCR Drive)
107
Determine Motor Field Adjustments (System 12 SCR Drive)
107
Speed Pick Delay (System 12 SCR Drive)
108
Pattern Scaling (System 12 SCR Drive)
108
Armature Voltage (System 12 SCR Drive)
109
Learning Terminal Slowdown Switches
109
Reaching Contract Speed (Quattro DC Drive)
110
Final Adjustment before Running at Contract Speed
110
Speed Pick Delay
110
Pattern Scaling (Quattro DC Drive)
111
Learning Terminal Slowdown Switches
111
Learning Normal & Emergency Terminal Limit Switches
112
Synthetic Speed Calibration (System 12 SCR Drive)
114
Feed Forward Gain Calibration (System 12 SCR Drive)
115
Fine Tuning the Speed Regulator (Quattro DC Drive)
116
Shaping the Speed Profile
116
Profile Parameters
117
Profiles
118
Setting Pattern Parameters
118
Controlling Initial Start of Car Motion
120
Pretorque Adjustments
120
Balanced Load Method
121
Empty/Full Load Method
121
Load Weigher Sensor Adjustment
122
Pretorque Adjustments - Balanced Mode Method
122
Pretorque Adjustments - Empty/Full Load Method
124
Motor Control Adjustments (System 12 SCR Drive)
126
Rollback
126
Oscillation
126
Drive Control Adjustments (Quattro DC Drive)
127
Brake Parameter Adjustments
127
Calibrating the Floor Offsets
130
Floor Offset Calibration Procedure
130
Adjusting Leveling and Final Stop
133
Final Approach and Leveling
133
Final Stop
133
Releveling Operation
136
Ride Quality (System 12 SCR Drive)
137
Ride Quality (Quattro DC Drive)
137
Load Weigher Adjustment for Dispatching
138
Load Weigher Configuration
140
Load Weigher Selection and Threshold Settings
140
Learning Load Values
141
Load Weigher Learn Procedure
142
Pre-Start Sequence
143
Allow Machine to be Energized: after Doors Are Locked
144
Allow Machine to be Energized: When Door Position Monitor Is Activated
145
Allow Machine to be Energized: While Doors Are Closing with Motor Only
146
Partially Picked Brake
147
Fully Picked Brake
148
Calibration and Verification of Safety Functions
149
Tach Error Tripping Threshold Adjustment
149
Verify Tach Error Does Not Trip on Emergency Stop
150
Armature Overcurrent Overload Protection Adjustment
150
(System 12 SCR Drive)
150
Safety Tests
152
Running a Test
153
Car/Counterweight Safety Test
154
Electrical Governor Test
154
Car/Counterweight Buffer Test
155
Car Buffer Test
155
Counterweight Buffer Test
155
Traction Loss Test
156
Inspection Overspeed Test
156
Contract Overspeed Test
156
Leveling Overspeed Test
157
Emergency Brake Test - Unintended Motion
157
Ascending Car Overspeed Test - Rope Brake
158
Normal Terminal Switch Overspeed Tests
159
Emergency Terminal Switch Overspeed Tests
160
Normal and Emergency Terminal Switch Position Tests
160
Terminal Switch Overspeed and Position Faults
161
ETSL for Reduced Stroke Buffers
161
Before Release to Passenger Operation
163
About System Options
165
Icentral - Central Dispatcher
166
Cabinet Installation
166
Initial Power up and Bus Verification
167
Icontrol Ethernet Overview
168
Setting Icentral PC LAN NIC (Iview) IP Address
169
Setting Icentral PC System NIC IP Address
172
Pinging
175
Icue User Interface
176
Write Permission
177
Icue Watchdog
178
Comm-Connect Cabinet - Local/Dispatcher
179
Serial Hall Call
181
Hall Call Installation
183
Pulling Serial Bus Wiring
183
Setting Node Board Addresses
184
Checking Serial to IP Connections
186
Troubleshooting
187
Serial/Ethernet Translation
187
SC-HCE Assemblies
187
Trouble Indications
190
Hall Call Driver
195
Flexible I/O
197
SC-ION Boards
198
I/O Connections
199
Serial COP
200
Serial COP Board Specifications
202
Serial COP Installation
202
Load Weighers
203
Weigher Calibration with Icontrol
203
Section 6. Troubleshooting
205
About Troubleshooting
205
Troubleshooting Tools
206
Safety String Bypass Jumper
207
Icontrol Messages List - Numerical
208
Icontrol Messages
219
Ibox Troubleshooting
288
Ibox Boot-Up Sequence
288
Updating Ibox Firmware
289
Ibox Removal and Replacement
289
Ibox Configuration > Save
289
Ibox Removal
289
Ibox Installation
290

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