Mueller HIPERFORM III OHF Manuals

Manuals and User Guides for Mueller HIPERFORM III OHF. We have 1 Mueller HIPERFORM III OHF manual available for free PDF download: Installation And Operation Manual

Mueller HIPERFORM III OHF Installation And Operation Manual (74 pages)

Brand: Mueller | Category: Control Panel | Size: 2 MB

Table of Contents
2
Section 1.0 - Introduction
6
General
6
Technical Support
6
Regulatory Requirements
6
Hiperform III Control Box Assembly
7
Hiperform III and "OHF" Milk Cooler Components
8
Hiperform III Control Cabinet Components
9
Section 2.0 - Installation
10
Crate Removal
10
Skid Removal
10
Site Requirements
11
Hot Water Requirements
11
Water Supply Pressure
11
Electrical Requirements
11
Foundation Requirements
11
Formula 1: Gross Weight of Milk Cooler
12
Leveling the Milk Cooler
13
Bulk Head Installations
14
Milk Room Installations
15
Agitator Assembly Installation
15
Water Line Connections
17
Chemical Line Connections (Peristaltic Pumps)
18
Manway Wash Tube Installation
20
Spray Dish Installation
21
Milk Cooler Vent Assembly Installation
22
Section 3.0 - Electrical Wiring
23
Field Electrical Connections at Milk Cooler's Rear Junction Box
23
Relay Output Wiring
24
Section 4.0 - Hiperform III Temperature Control
29
Hiperform III Temperature Control and Digital Sensor
29
Hiperform III Sensor Installation
29
Cooler-Mounted Hiperform III Digital Sensor Wiring
30
Half-Cabinet, Wall-Mounted Hiperform III Digital Sensor Wiring
31
Programming Cooling Parameters
33
Cooling Mode Parameter Table
34
Programming Wash Parameters
35
Wash Mode Parameter Table for ADB or WWB
36
Wash Mode Parameter Table for Mueller Matic (MMB)
37
Programming (Optional) Robotic Interface Control Parameters
38
Robotic Interface Control Parameter Table
39
Test Program for Hiperform III Relay Outputs
40
Test Mode Relay Table
40
Section 6.0 - Automatic Chemical Dosing
41
Initial Start-Up Procedures for Automatic Dosing and Chemical Usage
41
Peristaltic Pumps
41
Chemical Cautions
41
Peristaltic Pump Priming
42
Peristaltic Pump Timing for Specific Chemical Concentrations, 2 to 160 Seconds
43
Peristaltic Pump Timing for Specific Chemical Concentrations,162 to 318 Seconds
44
Peristaltic Pump Timing for Specific Chemical Concentrations, 320 to 478 Seconds
45
Peristaltic Pump Timing for Specific Chemical Concentrations, 478 to 600 Seconds
46
Determining Water Usage Requirements
47
Minimum Water Requirements (Per Cycle) to Prevent Cavitation
47
Determining Actual Water Usage
47
Calculated Water Usage (Fill-Time/Supply Pressure)
48
Section 7.0 - Operating Instructions
50
General
50
OFF Switch
50
Cooling Bottom Unit Switch
50
Cooling All Units Switch
51
Pre-Start Switch
51
Temperature Alarm LED
51
Wash Cycle Switch (Located to the Right of the Pre-Rinse Cycle Text)
52
Advance Switch
53
Acid Cycle Switch
53
Sanitize Cycle Switch
53
Agitate Sample Switch
53
Milk Temperature Display
53
Cycle Time Display
53
Cooling Override Switch (for Authorized Service Technician Use Only)
54
Section 8.0 - Weights and Dimensions
55
English Weights and Dimensions
55
Metric Weights and Dimensions
56
Section 9.0 - Hiperform III Equipment Markings
57
Label No. 8822229, Lock out
57
Label No. 8820482, Caution: Disconnect Power and Retain Latch
57
Label No. 8820623, Warning Symbol: Electrical
57
Label No. 8822584, Pump Motor Wire Marker
57
Label No. 8802375, Agitator(S) Wire Marker
57
Label No. 3791, Hot Water Valve Marker
57
Label No. 3792, Cold Water Valve Marker
57
Label No. 30737, Bottom Temp-Plate
57
Label No. 8823014, Warning: Chemical Pump Priming
58
Label No. 8823013, Warning: Disconnect Power before Servicing
58
Label No. 8822225, CE Data Tag (U.K. Models Only)
59
Label No. 8801150, Warning: Disconnect Power before Servicing
59
Label No. 8820410, Data Tag (U.K. Models Only)
59
Label No. 30612, Notice: Chart Accuracy
59
Label No. 8820454, Dry Nitrogen Holding Charge
60
Label No. 8822705, Canadian and U.S. Certification
60
Label No. 30890, Mueller Control Box Data Tag
60
Label No. 8820677, Ground Symbol
60
Label No. 30397, Stainless Steel Symbol
60
Label No. 8822558, Mueller Milk Cooler Data Tag
61
Label No. 30166, Caution: Vent Must be over Milk Inlet
61
Label No. 8802777, Caution: Do Not Sanitize
61
Label No. 8824871, Terminal Wiring
62
Label No. 8824401, Mandatory Action
62
Label No. 8824876, Mueller Dosing Box
62
Section 10.0 - Safety
63
General
63
Manway Safety
63
Ladder Safety
63
Section 11.0 - Preventative Maintenance
65
General
65
Preventative Maintenance Guidelines: Thirty (30) Day Intervals
65
Preventative Maintenance Guidelines: Sixty (60) Day Intervals
65
Preventative Maintenance Guidelines: Ninety (90) Day Intervals
65
Preventative Maintenance Guidelines: Annual Intervals
65
Section 12.0 - Disposal
66
General
66
Chemical Disposal
66
Solid Component Disposal
66
Hiperform III Service Reference Form, Programmable Features
67

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Mueller HIPERFORM III OHF Installation And Operation Manual (74 pages)

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