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Summary of Contents for Mueller HIPERFORM III OHF
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HIPERFORM® III “OHF” Installation and Operation Manual COOL WASH TEMPERATURE CYCLE TIME SAMPLE AGITATE BOTTOM UNIT PRE-RINSE CYCLE DELAYED START RINSE CYCLE ALL UNITS DETERGENT CYCLE DELAYED START AGITATE POST-RINSE CYCLE PRE-START ACID CYCLE TEMPERATURE ALARM CAUTION: SYSTEM IS SANITIZE CYCLE OPERATED BY OPTIONAL REMOTE CONTROL DEVICE 1404...
HIPERFORM® III “OHF” Installation and Operation Manual TABLE OF CONTENTS Section 1.0 – Introduction General ......................1 Technical Support .
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TABLE OF CONTENTS Section 6.0 – Automatic Chemical Dosing (Continued) Peristaltic Pump Timing for Specific Chemical Concentrations,162 to 318 Seconds .......39 Peristaltic Pump Timing for Specific Chemical Concentrations, 320 to 478 Seconds .
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Label No. 30890, Mueller Control Box Data Tag ....... . .
Local, state, and/or country regulations pertaining to the installation, operation, and service of the Mueller milk cooler may vary and must be followed accordingly. The installation and service of the Mueller milk cooler must be performed by authorized service technicians who have the proper training and certification to install and service refrigeration and electrical equipment.
N. Temperature Indicator Acid Switch/Indicator O. Communication LED G. Sanitize Switch/Indicator Sample Agitate Switch Off Switch Q. Hidden Switch Cool Mode LED Figure 1: Control Box Assembly Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Figure 2: Key Components Full cabinet shown Half cabinet shown for 400C-, for 800- to 3,000- 500-, and 600-gallon models. gallon models. HiPerForm III control is wall-mounted. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Chemical Line Priming Disconnect Wash Pump Motor The HiPerForm III Control Box is wall mounted on 400C, 500, and 600-gallon models. Figure 3: HiPerForm III Control Cabinet Components Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
SECTION 2.0 – INSTALLATION IMPORTANT: Paul Mueller Company cannot be held responsible for technical problems, damage, or product loss when competitive or non-factory authorized parts/components are applied in conjunction with Mueller equipment. Crate Removal IMPORTANT: Equipment used to move or lift the milk cooler must be rated for the weight of the milk cooler.
A drawing showing the layout location of the milk cooler’s legs. See Section 8. A drawing describing the proposed installation layout. Gross weight of the milk cooler when filled to maximum capacity. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
IMPORTANT NOTE: Paul Mueller Company warrants to the original purchaser/user that the Mueller factory calibration of a Mueller milk cooler will not be affected (i.e., exceed the tolerances prescribed by the National Institute of Standards and Technology) by distortion or structural change for a period of five (5) years from the date of installation or sixty-six (66) months from the date of shipment from...
Place level across manway opening with manway cover and gasket removed. Side Mounted Levels Adjust milk cooler legs with a nylon strap wrench. Wood Cradle Block Floor Jack Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
If the milk cooler is bulkheaded through a wall, the wall must be free-standing and not load bearing against the milk cooler. Mueller offers an optional steel-formed structural support channel that may be installed in masonry walls to prevent the wall from bearing load on the milk cooler. Contact Mueller’s Sales Department for availability and pricing.
(Item 5). Place the blue plastic cap [metal cap for the heavy duty agitator] (Item 6) over the top of the output shaft after assembly. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
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The optional agitator weather shield (Item 13) must be installed on all agitators that are located outside of the milk room. Figure 10: Agitator Installation Name Plate Agitator Assembly Model KO Model 31393 BB 31393 BB Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Ensure that these hose connections are leak-free and provide the proper water temperature during the start-up inspection. Figure 11: Water Solenoid Valve Location Cold Exploded View Solenoid Valve Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Store all chemicals in a location protected from freezing, unauthorized access, and direct sunlight. CAUTION WEAR EYE PROTECTION, CORROSIVE POISON RUBBER GLOVES, AND APRONS WHEN HANDLING CHEMICALS Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
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PERISTALTIC PUMP OPERATION: Part No. 8822976, 58 RPM, Clockwise Rotation Priming Disconnect Inlet Inlet Inlet PERISTALTIC PUMP OPERATION: Part No. 8825611, 108 RPM, Counterclockwise Rotation Priming Disconnect Inlet Inlet Inlet Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
1.125" .125" Hole Rectangular notches in the spray dish tube must point towards the 3" front and rear heads of the milk cooler. Agitator Mount Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
flow to prevent internal damage resulting from vacuum or pressurization when the milk cooler is washed or emptied. Mueller Model “OHF” milk coolers are designed for operation at normal atmospheric pressure only.
Open the quick-connect terminal connection by inserting a 3-mm screwdriver into the bottom of socket “A.” Press the correct 16-gauge conductor into the terminal connection “B” and remove the screwdriver, allowing the quick-connect terminal to close on the conductor. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Relay Output Wiring The Mueller HiPerForm III control may be wired to provide 24-VAC output, dry switch closure, or any combination of the two. Please refer to the following diagrams for wiring procedures. For installations requiring 24-VAC output, the 24-VAC signal is available by connecting to the bottom two terminals, C and D.
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Figure 20: Junction Box Wiring, Full Cabinet Models (Full-Size Drawing in Back) Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
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Figure 21: Rear Junction Box Field Wiring, Half-Cabinet Models (Full-Size Drawing in Back) Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
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Figure 22: RIC and Smart I/O Schematic (Enlarged Schematic Attached in Back) Mueller HiPerForm III “OHF” Installation and Operation Manual Effective February 9, 2016 Part No. 8827742...
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Red 5 Line 1 240 VAC Black Line 2 Figure 25: Electrical Schematic, Optional Remote Indicator Lamps AMBER Remote Indicator 24VAC (Optional) Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Being careful not to pull the sensor from the spring clip, withdraw the insertion rod from the sensor raceway. See Figures 26 and 27. Figure 26: HiPerForm III Digital Sensor Installation Raceway Raceway for Sensor Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Route the shielded extension cable (Part No. 8824887) through the internal conduit to the left access opening. NOTE: The shielded wire provided by Paul Mueller Company must be used to ensure the proper conductor capacitance. Drop the extension cable down through the grommet in the left-hand access opening, routing it through the external raceway and up through the stainless steel enclosure.
Route the shielded extension cable (Part No. 8824887) through the internal conduit to the left access opening. Note: The shielded wire provided by Paul Mueller Company must be used to ensure the proper conductor capacitance. Exit the rear top junction box in a separate conduit and route to the HiPerForm III enclosure. Do not route with other high-voltage cables or route sensor conduit parallel in close proximity with other high-voltage conduits.
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Insulate all shield wire connections. Do not run sensor cable near or Shield wire must not touch tank shell or conduit. with other high voltage wiring. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
IMPORTANT: Once all values are properly programmed, press and release the “Sanitize Cycle” switch to enter and retain the new values and revert back to the off mode. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016...
(above 44°F/6.6°C) before the high temperature alarm is energized. Designed to 1–60 Delay eliminate nuisance high temperature alarms with installations that bottom fill and momentarily pump hot milk pass the temperature sensor. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
“Adb” (Model “OHF” only), a wall-mount water works box “uub” with an electric drain valve, or a Mueller Matic® box “nnb” for use with a water operated drain valve.
Acid wash dosing pump time (Acid Cycle LED). “0–600” Sec. ADB/------ Acid rinse dosing pump time (Acid Cycle LED). “0–600” Sec. ADB/------ Sanitize rinse dosing pump time (Sanitize Cycle LED). “0–600” Sec. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
IMPORTANT: Once all values are properly programmed, press and release the “Sanitize” switch to enter and retain the new values and revert back to the off mode. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Current recommendation by Lely is 15 seconds. IMPORTANT: If the optional robotic interface control is not being used, “ ” must be programmed as “No.” Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Store chemicals in an area that prevents access by children or unauthorized individuals. CAUTION WEAR EYE PROTECTION, CORROSIVE POISON RUBBER GLOVES, AND APRONS WHEN HANDLING CHEMICALS Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Press and hold for 15 seconds and priming will start. DETERGENT ACID SANITIZE Hold stationary. Priming Disconnect Inlet Inlet Inlet Discharge Pull down and turn ½ turn CCW. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
92 1.67 3 1.17 208.0 7.03 466.67 15.78 4 16.0 14.06 933.33 3 1.56 NOTE: Validate pump motor model number to determine chemical dispensing rate. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
62.33 624.0 2 1.10 1400.00 47.34 3 18 826.8 27.95 3 18 1855.00 62.73 Note: Validate pump motor model number to determine chemical dispensing rate. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
1237.6 4 1.84 2776.67 93.89 1034.8 34.98 232 1.67 78.50 1242.8 42.02 2788.33 94.28 NOTE: Validate pump motor model number to determine chemical dispensing rate. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
108.49 1435.2 48.52 3220.00 108.88 1440.4 48.70 323 1.67 109.28 1445.6 48.87 3243.33 109.67 NOTE: Validate pump motor model number to determine chemical dispensing rate. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Measure the customer’s water supply pressure. Determine the programmed wash fill time “Flt” from Section 5.4, Item No. 6. Refer to the calculated water usage provided in Table 3. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
This will provide unfamiliar operators with a quick reference to the basic operation and features of the HiPerForm III control system. IMPORTANT: All Mueller bulk milk coolers are able to be cleaned-in-place (CIP-able). However, the outlet valve on this cooler must be manually cleaned prior to the sanitize cycle. All equipment must be washed and sanitized before first use from Paul Mueller Company.
The temperature alarm gives a visual indication of milk temperature conditions. If the temperature alarm is flashing, the milk temperature is either below 34°F (1.1°C) or above 44°F (6.6°C). Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016...
HiPerForm III is turned to the off position, the alarm is cleared. See “Lut” programmable options in Section 5.4. To cancel a wash cycle, press the “OFF” switch. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
“0” when the wash cycle is complete. Switching the HiPerForm III to “OFF” will clear the display. The cycle time display is also used to display the parameter settings while programming the HiPerForm III. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016...
IMPORTANT NOTE: There will be no automatic temperature control in the “Manual Override Position.” When the product temperature is at a safe holding temperature, turn the power supply off to the HiPerForm III control. (This switch is for authorized Mueller Technician use only.) Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No.
Actual calibration capacity may exceed certified capacity. Minimum and maximum clearance under the milk cooler with standard adjustable legs. Approximate weight measured in pounds (includes agitator(s), pump assembly, and controls). Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Actual calibration capacity may exceed certified capacity. Minimum and maximum clearance under the milk cooler with standard adjustable legs. Approximate weight measured in kilograms (includes agitator(s), pump assembly, and controls). Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
ÉLECTRIQUE PRINCIPALE AVANT D’EFFECTUER LA MAINTENANCE. ¡ ADVERTENCIA! CORTE EL SUMINISTRO PRINCIPAL DE CORRIENTE ELÉCTRICA ANTES DE DAR SERVICIO AL GABINETE DE CONTROL. 0408 8823013 Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Check the level indicator and test gauge reading before use. Improper installation could result in claims by the buyer or seller of the milk against the party making the installation. 6911 30612 Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
(11/94) 8820454 9.16 Label No. 8822705, Canadian and U.S. Certification LR67608 8822705 9.17 Label No. 30890, Mueller Control Box Data Tag PRODUCT MODEL NUMBER PART NUMBER SERIAL NUMBER VOLT S HERTZ PHASE LRG MTR AMPS DISCONNECT MAIN POWER SUPPL Y BEFORE SER VICING.
Note: The cooling performance specified above is based upon use of the largest condensing unit recommended for this cooler. Smaller condensing units may be used, but at reduced fill rates. Contact your Mueller dealer for assistance in condensing unit sizing.
INFORMATION PROVIDED BY THE CHEMICAL MANUFACTURER. • DO NOT MIX CHEMICALS—A HAZARDOUS VAPOR COULD RESULT. • WITHOUT PROPER DILUTION, CHEMICALS CAN DAMAGE THE STAINLESS STEEL MILK COOLER. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
NOTE: See all safety, warning, and/or caution labels displayed in Section 9. 10.1 General The Mueller milk cooler and HiPerForm III control system should be operated by qualified personnel who are familiar with the equipment and instructions. Improper handling, operation, or service of the equipment, cleaning chemicals, and/or electricity can create a health hazard and possible non-warranted damage to the equipment.
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Keep body centered between side rails at all times. Do not overreach the ladder. Do not use a ladder when impaired with a medical condition or influenced by any drug. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
All inspection, repair, and service of electrical and refrigeration components should be performed by a Mueller Authorized Dairy Farm Equipment Dealer using Mueller trained and certified Service Technicians. Any equipment problem which could result from exceeding this limit will be considered outside the scope of the Mueller warranty and the sole reasonability of the owner.
The milk cooler’s basic components consist of steel, copper, rubber, and plastics which may be separated and recycled. The “CFC-Free” foam insulation should be disposed of according to local environmental regulations and agencies. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
Acid wash dosing pump time (Acid Cycle LED). “0–600” Sec. ADB/------ Acid rinse dosing pump time (Acid Cycle LED). “0–600” Sec. ADB/------ Sanitize rinse dosing pump time (Sanitize Cycle LED). “0–600” Sec. Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
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Mueller HiPerForm III Service Reference Form: Programmable Features Please record the selected program options: HiPerForm III MMB Wash Parameters with Water Operated Drain Selects wash control type. Selects drain valve type. “HYD” Selects wash timer emulation. “A/B” Total wash time.
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Mueller HiPerForm III Service Reference Form: Programmable Features Please record the selected program options: HiPerForm III Cooling Mode Parameter Table Parameter Parameter Parameter Code Option(s) Code Description Operational Description Bottom Unit Delay Starts the programmed “Bottom Unit” delay after pressing the “Bottom Unit” switch 0–120...
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Mueller HiPerForm III Service Reference Form: Programmable Features Please record the selected program options: Robotic Interface Control Parameter Table Parameter Parameter Parameter Code Option(s) Code Description Operational Description Optional Robotic Select “Yes” if optional Robotic Interface Control is installed, otherwise select “No.”...
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Mueller® HiPerForm® III Junction Box Wiring, Full Cabinet Models POWER SUPPLY 230–200/60/50/1 FILTER AGITATOR AGITATOR CONDENSING UNIT #1 CONTROL 24VAC MILK COOLER JUNCTION BOX CONDENSING UNIT #2 CONTROL 24VAC NOTES: HIPERFORM III 1. ALL ENFORCED ELECTRICAL CODES MUST BE FOLLOWED DURING CONTROL BOX INSTALLATION, SERVICE, AND/OR OPERATION OF THIS EQUIPMENT.
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Mueller HiPerForm III Rear Junction Box Field Wiring, Half Cabinet Models Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016 Part No. 8827742...
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Mueller Robotic Interface Control and Smart I/O Schematic NOTES: ROBOTIC INTERFACE CONTROL (#8827383) HIPERFORM III CONTROL BOX (#8827384 - ENGLISH) DFE_0421 MUELLER SMART I/O BOARD (#8827385) (LOCATED IN ROBOT CONTROL) Mueller HiPerForm III “OHF” Installation and Operation Manual Effective May 5, 2016...
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