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8V4000M53R
MTU 8V4000M53R Manuals
Manuals and User Guides for MTU 8V4000M53R. We have
1
MTU 8V4000M53R manual available for free PDF download: Operating Instructions Manual
MTU 8V4000M53R Operating Instructions Manual (260 pages)
Brand:
MTU
| Category:
Engine
| Size: 57.86 MB
Table of Contents
Table of Contents
5
1 Safety
7
Important Provisions for All Products
7
Correct Use of All Products
9
Personnel and Organizational Requirements
10
Initial Start-Up and Operation - Safety Regulations
11
Assembly, Maintenance, and Repair Work - Safety Regulations
13
Fire and Environmental Protection, Fluids and Lubricants
17
Standards for Warning Notices in the Text and Highlighted Information
19
2 Transport
20
Lifting Requirements
21
3 General Information
23
Engine Layout
23
Product Description
27
Tightening Specifications for Screws, Nuts and Bolts
41
Engine Side and Cylinder Designations
54
Sensors and Actuators - Overview
55
4 Technical Data
65
ENGINE DATA 8V4000M53R (Provisional)
65
Product Data 8V4000M53
69
Product Data 8V4000M63
74
Firing Order
79
Engine - Main Dimensions
80
5 Operation
81
Controls
81
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
82
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
83
Re-Starting the Engine Following an Automatic Safety Shutdown
84
Starting the Engine
85
Operational Checks
86
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
87
Checks Prior to Start-Up
88
Fuel Treatment System - Initial Start-Up
89
Fuel Treatment System - Switching on
92
Fuel Treatment System - Shutdown
93
Stopping the Engine
94
Emergency Engine Stop
95
After Shutdown
96
Plant - Cleaning
97
6 Maintenance
98
Maintenance Task Reference Table [QL1] for EPA Regions
98
Maintenance Task Reference Table [QL1] for Non EPA Regions
100
7 Troubleshooting
102
Control Cabinet of Fuel Treatment System - Troubleshooting
105
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
106
ADEC Engine Governor - Fault Codes
107
Solas
133
SOLAS Shielding as Per MTN 5233 - Installation
133
SOLAS Shielding - Installation
134
Installation Locations for SOLAS Shielding
135
Adhesive Tape for SOLAS Shielding - Application
142
8 Task Description
133
Engine
143
Engine - Barring Manually
143
Barring Engine with Starting System
145
Cylinder Liner
146
Cylinder Liner - Endoscopic Examination
146
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
148
Crankcase Breather
150
Crankcase Breather - Oil Mist Fine Separator Replacement
150
Valve Drive
151
Valve Gear - Lubrication
151
Valve Clearance - Check and Adjustment
152
Cylinder Head Cover - Removal and Installation
155
Cylinder Head Cover - Removal and Installation
156
Injector – Removal and Installation (Jacketed
161
Fuel Prefilter – Differential Pressure Gage
172
Fuel Prefilter with Water Separator – Filter
177
Fuel Prefilter with Water Separator – O-Ring
180
Charge-Air Cooling
186
Air Filter
187
Air Intake
189
Starting Equipment
190
Lube Oil System, Lube Oil Circuit
191
Oil Filtration / Cooling
196
Centrifugal Oil Filter – Cleaning and Filter
201
Coolant Circuit, General, High-Temperature
204
Engine Coolant – Sample Extraction and
213
Engine Coolant Filter – Replacement
214
Preheater – Function and Leak-Tightness Check
215
Preheating Unit
216
Preheater – Overhaul
219
Raw Water Pump with Connections
220
Battery-Charging Generator
221
Engine Mounting / Support
222
Auxiliary PTO
223
Fuel Supply System
224
Differential Pressure Gage – Alarm Function
225
Water Level Probe (3-In-1 Rod Electrode
226
Pump Capacity – Check
227
Coalescer Filter Element ‒ Replacement
228
Wiring (General) for Engine/Gearbox/Unit
230
Engine Cabling – Check
236
Accessories for (Electronic) Engine
237
Engine Control Unit ECU 7 – Checking Plug
238
Engine Monitoring Unit EMU 7 – Plug
239
Interface Module EIM Plug Connections
240
Check
241
Engine Interface Module EIM 2 – Removal and
242
Engine Interface Module EIM 2 – Diagnostic
243
EMU 7 – Removal and Installation
246
CDC Parameters – Reset
247
9 Appendix A
248
MTU Contact/Service Partners
250
10 Appendix B
251
Special Tools
252
Qty
252
Cylinder Liner - Endoscopic Examination
254
Part No.: Qty.: Used in
254
Qty
254
Valve Clearance - Check and Adjustment
255
Index
258
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