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8 V 4000 M40B
MTU 8 V 4000 M40B Manuals
Manuals and User Guides for MTU 8 V 4000 M40B. We have
1
MTU 8 V 4000 M40B manual available for free PDF download: Operating Instructions Manual
MTU 8 V 4000 M40B Operating Instructions Manual (170 pages)
Brand:
MTU
| Category:
Engine
| Size: 8.78 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
General Conditions
5
Personnel and Organizational Requirements
6
Transportation
7
Crankshaft Transport Locking Device
8
Safety Regulations for Startup and Operation
11
Explosion Hazard When Removing Inspection Port Cover on Engine
12
Safety Regulations for Maintenance and Repair Work
13
Auxiliary Materials, Fire Prevention and Environmental Protection
16
Conventions for Safety Instructions in the Text
19
2 General Information
20
Engine Side and Cylinder Designations
20
Product Description
21
Engine - Overview
28
Sensors, Actuators and Injectors - Overview
29
3 Technical Data
34
4000 M40A Engine Data
34
4000 M40A Engine Data
37
4000 M40A Engine Data
40
4000 M40B Engine Data
43
4000 M40B Engine Data
46
4000 M40B Engine Data
49
Firing Order
52
Engine - Main Dimensions
53
4 Operation
54
LOP - Controls
54
Engine - Preparations for Putting into Operation after Extended Out-Of-Service Periods (>3 Months)
56
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
57
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
58
Checks Prior to Start-Up
59
Fuel Treatment System - Putting into Operation
60
Engine - Starting
62
Fuel Treatment System - Switching on
63
Operational Checks
64
Stopping the Engine at the LOP
65
Emergency Stop from LOP
66
After Stopping the Engine
67
Fuel Treatment System - Shutdown
68
Plant - Cleaning
69
5 Maintenance
70
Maintenance Task Reference Table [QL1]
70
6 Troubleshooting
71
Fuel Treatment System - Troubleshooting
71
Troubleshooting
72
LOP Fault Messages
75
Engine
80
Engine - Barring Manually
80
Engine Cranking on Starter
81
7 Task Description
80
Cylinder Liner
82
Cylinder Liner - Endoscopic Examination
82
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
84
Crankcase Breather
86
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
86
Crankcase Breather - Oil Separator Replacement
88
Valve Drive
89
Valve Gear - Lubrication
89
Valve Clearance - Check and Adjustment
90
Adjusting Valve Clearance
94
Cylinder Head Cover - Removal and Installation
95
Injection Pump / HP Pump
96
HP Pump - Relief Bore Check
96
Injection Valve / Injector
97
Injector - Replacement
97
Fuel System
103
Fuel Filter
105
Fuel Prefilter ‒ Flushing
109
Air Filter
114
Check
116
Exhaust Flap with Actuator
118
Starting Equipment
119
Engine Running
125
Venting Points
128
Engine Coolant – Draining
131
Engine Coolant – Filling
132
Engine Coolant Pump – Relief Bore Check
135
Raw Water Pump – Relief Bore Check
137
Auxiliary Pto
142
Fuel Supply System
143
Checking Engine Control Unit Plug Connections
153
8 Appendix A
165
9 Appendix B
165
Special Tools
165
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