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12V4000G34F
MTU 12V4000G34F Manuals
Manuals and User Guides for MTU 12V4000G34F. We have
1
MTU 12V4000G34F manual available for free PDF download: Operating Instructions Manual
MTU 12V4000G34F Operating Instructions Manual (262 pages)
Brand:
MTU
| Category:
Engine
| Size: 37.04 MB
Table of Contents
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Important Requirements for Power Generation Application Products
7
Gendrive Engines - Intended Use
9
Personnel and Organizational Requirements
10
Safety Regulations for Initial Start-Up and Operation
11
Safety Regulations for Assembly, Maintenance, and Repair Work
13
Fire and Environmental Protection, Fluids and Lubricants
17
Standards for Warning Notices in the Text and Highlighted Information
19
2 Transport
20
Lifting Specifications
21
Crankshaft Transport Locking Device
22
Engine Mount Shipping Lock
25
Engine Side and Cylinder Designations
26
3 General Information
26
Product Data 12V4000G34F, 12V4000G94F
27
4 Technical Data
27
Product Data 16V4000G34F / 16V4000G94F
33
Firing Order
39
Engine - Main Dimensions
40
Engine Models 12/16V4000G34F and 12/16V4000G94F - Overview
41
5 Functional Description
41
Crankcase with Oil Pan
44
Gear Train
46
Running Gear
47
Cylinder Head with Injector
49
Valve Gear
51
Fuel System with Common Rail Injection
53
Charge-Air and Exhaust System
55
Lube Oil System
57
Cooling System
59
Fuel Cooler
62
Engine Management and Monitoring
64
Sensors and Actuators - Overview
67
6 Operation
71
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
71
Putting into Operation after Scheduled Out-Of-Service-Period
72
Starting the Engine in Manual Mode (Test Run)
73
Re-Starting the Engine Following an Automatic Safety Shutdown
74
Safety System - Override
75
Operational Monitoring
76
Emergency Engine Start (Override Mode)
77
Stopping the Engine in Manual Mode (Test Run)
78
Emergency Engine Stop
79
After Stopping the Engine - Engine Remains Ready for Operation
80
After Stopping the Engine - Putting the Engine out of Operation
81
Plant - Cleaning
82
7 Maintenance
83
Maintenance Task Reference Table [QL1]
83
8 Troubleshooting
85
Fault Messages of the ADEC (ECU 9) Engine Governor for Series 4000 Genset Engines
88
Engine
89
Engine
112
Engine - Barring Manually
112
Engine - Cranking on Starting System
114
Engine - Test Run
115
9 Task Description
112
Cylinder Liner
116
Cylinder Liner - Endoscopic Examination
116
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
118
Crankcase Breather
120
Crankcase Breather - Oil Mist Separator Replacement
120
Valve Drive
121
Valve Protrusion - Measurement
121
Valve Gear - Lubrication
125
Valve Clearance - Check and Adjustment
126
Cylinder Head Cover - Removal and Installation
130
Fuel Cooler – External Contamination and Leak
151
Fuel Prefilter (Switchable) – Low Pressure
160
Fuel Prefilter (Switchable) – Filter Element
162
Fuel Prefilter (Non-Switchable) – Filter Element
165
Intercooler – Checking Condensate Drain for
169
Air Filter
170
Air Intake
173
Lube Oil System, Lube Oil Circuit
174
Oil Filtration / Cooling
181
Centrifugal Oil Filter – Cleaning and Filter
182
Coolant Circuit, General, High-Temperature
184
Engine Coolant – Sample Extraction and
193
Preheater – Overview
195
Preheater – Function and Leak Check
196
Preheater – Overhaul
197
Preheater – Heating Element and Housing
198
Preheater – Solenoid Switch Replacement
201
Preheater Thermostats – Replacement
203
Coolant Expansion Tank Valve Cover
206
Low-Temperature Circuit
207
Charge-Air Coolant – Change
209
Charge-Air Coolant – Draining
210
Charge-Air Coolant – Filling
212
Charge-Air Coolant Pump – Relief Bore Check
215
Belt Drive
216
Battery-Charging Generator
217
Battery-Charging Generator Drive – Drive Belt
218
Wiring (General) for Engine/Gearbox/Unit
219
Engine Mounting / Support
220
Engine Mounting – Checking Resilient Element
222
Generator Mounting – Check
223
Generator Mounting – Securing Screw Firm
224
Accessories for (Electronic) Engine
225
Governor / Control System
226
Engine Control Unit ECU 9 – Removal and
227
Parameters for Drift Correction (CDC
228
10 Appendix A
229
Conversion Tables
232
Tightening Specifications for Screws, Nuts
236
11 Appendix B
250
Index
259
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