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Manuals and User Guides for MSA SUPREMA. We have
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MSA SUPREMA manual available for free PDF download: Operation Manual
MSA SUPREMA Operation Manual (387 pages)
Fire and Gas Warning Unit
Brand:
MSA
| Category:
Safety Equipment
| Size: 6 MB
Table of Contents
Table of Contents
3
1 General Information
15
Areas of Installation and Use of the SUPREMA
16
Sensors Which Can be Connected to the Unit
17
Table 1-1: Sensors Available for Connection
17
Software Status
18
Table 1-2: Software Status ATEX
18
Table 1-3: Allowed Software Versions TÜV SIL 3
18
2 System Concept
19
Introduction
19
Features of the System
19
Construction of the Unit
20
Safety Concept
21
Figure 2-1: Block Circuit Diagram of a System Layout (Non-Redundant)
21
3 Description of the System
23
Structure of the System
23
Expansion Stages
24
System Design Variants
24
Data Exchange between the Modules
24
Bus Protocol
25
Descriptions of the Modules
25
Measurement Value Input (MDA-/MAI-/MAR-/MPI-/MFI-/MSI-/MCI-Module)
25
Data Processing/Mcp Module (Central Processing Unit)
29
Display + Operation/Mdo Module (Display + Operating Unit)
29
Digital + Analogue Output: MGO/MRC-TS/MRO/MRO-TS/MAO Modules
30
Power Supply, Bus Connections, Connecting Technique
31
System Power Supply
35
EXT Terminals (External Power Supply, 24 VDC)
35
INT Terminals (MSP-Module, 24 VDC, 150 W)
35
BAT Terminals (Backup Battery Power Supply)
35
Features of the System Power Supply
35
Power Supply Plans
36
Table 3-1: Voltage Changeover
37
4 Operation of the System
39
Operation
39
General
39
Integrated Operation/Display Unit MDO10
39
Figure 4-1: Integrated Operation/Display Unit-MDO-Module
39
Displaying and Cancelling Messages
40
Entering System Parameters
41
Figure 4-2: Menu List and Input Menu
41
Operation Menu Structure
42
Table 4-1: Overview of Operator Keys
42
Figure 4-3: List Display
44
Figure 4-4: Bar Display
45
Figure 4-5: Display as LED Field
46
Figure 4-6: Measure Point Setup Menu
46
Figure 4-7: "Information" Submenu
47
Figure 4-8: "Sensor Data" Submenu
48
Figure 4-9: "Alarms" Submenu
50
Figure 4-10: Relay Output Assignment Menu
51
Figure 4-11: Relay Output Menu
53
Figure 4-12: System Menu
56
Figure 4-13: "Start Calibration" Submenu
58
Figure 4-14: "End Calibration" Submenu
59
Figure 4-15: Logbook Selection Menu
62
Figure 4-16: Calibration History
62
Figure 4-17: "Modules" Submenu
64
PC Operation
65
General
65
Entering System Parameters
65
Figure 4-18: "Measure" Main Window
65
Figure 4-19: List Display
67
Figure 4-20: Bar Display
68
Figure 4-21: LED Display
69
Figure 4-22: Measure Point Menu
70
Figure 4-23: "Information" Submenu
71
Figure 4-24: "Sensor Data" Submenu
72
Figure 4-25: "Alarms" Submenu
73
Figure 4-26: Relay Output Assignment Menu
74
Figure 4-27: Relay Output Menu
77
Figure 4-28: System Settings Menu
79
Figure 4-29: "Start Calibration" Submenu
81
Figure 4-30: "End Calibration" Submenu
83
Figure 4-31: Calibration History
85
5 Installation
89
General Information
89
Installation Instructions for Following the EMC Directives
89
Instructions on Meeting the EMC Requirements on the SUPREMA Control System
89
Figure 5-1: MAT Module, Connection of the Screening
90
Standards and Guidelines
91
Installation, Step by Step
92
Unpacking
92
Installation Site
92
Cabling
93
Table 5-1: Allowed Conductor Cross Sections
93
Table 5-2: Cable Specifications
94
Module Configuration
95
Configuration of MIB Module
95
Figure 5-2: MIB-Module, DIL Switch (BGT = Rack No.)
95
Table 5-3: Maximum Allowable CAN Bus Length
95
Table 5-4: CAN BUS Bit Rate Settings/* MS = Measuring Point (Input)
96
Table 5-5: Rack-CAN Node Number
96
Table 5-6: CAN Bus Terminating Resistors
97
Table 5-7: MGO Module, Configuration of Turn-On Behaviour and Failure Behaviour
97
Table 5-8: MAO Module, Configuration of Turn-On Behaviour and Failure Behaviour
98
Configuration of the MAI Module
99
Figure 5-3: MAI Module, Position of Adapter Modules 1-8
99
Configuration of MCI 10/MCI 20/MCI 20 BFE Module (Active Sensors)
100
Figure 5-4: MAT Module, Position of the Terminals for Input 1-8
100
Figure 5-5: MCI 10 Module, Solder Bridges
100
Configuration of the MAT Module
101
Table 5-9: MCI 10 Module Configuration
101
Table 5-10: Types of MPI Modules
101
Configuration of MAT-TS Module
102
Figure 5-6: Configuration of MAT Module
102
Configuration of the MRO-8-Module
103
Figure 5-7: Configuration of the MAT-TS Module
103
Configuration of the MRC-TS Module
104
Figure 5-8: Configuration of the MRO-8 Module
104
Figure 5-9: Configuration of the MRC-TS Module
104
Configuration of the MRO-8-TS Module
105
Configuration of the MRO-16-TS Module
105
Configuration of the MUT Module
105
Configuration of the MAR Module
105
Configuration of the MST Module
105
Configuration of the MAO Module
105
Figure 5-10: Configuration of the MAO Module
106
Configuration of the MGO Module
107
Figure 5-11: Configuration MAO Module, Layout Version 6
107
Figure 5-12: Configuration of the MGO Module
108
Configuration of the MCP Module
109
Figure 5-13: MGO Module, Layout Version 11
109
Figure 5-14: MCP Module, Standard Configuration
109
Configuration of the MDO Module
110
Figure 5-15: MDO Module, Standard Configuration
110
Figure 5-16: MDO Module Memory Chip Assignment H/L
110
Configuration of the MDA Module
111
Figure 5-17: Configuration Ot the MDA Module
111
Configuration of the MFI Module
112
Figure 5-18: View of the MFI Module
112
Configuration of the MSI Module
113
Figure 5-19: View of the MSI Module
113
MRD 10 Dummy Relay
115
Figure 5-20: View of the MRC Module
115
System Configuration (Hardware)
116
Slot Assignments
116
Figure 5-21: View of MRD Module
116
Figure 5-22: Slots and Positions on the Rack
117
System Requirements
118
Figure 5-23: Rear of the Rack
118
Maximum Loads
119
Table 5-11: Assignment of the Connection Modules
119
Configuration Examples
120
Figure 5-24: Configuration Example 1
120
Table 5-12: System Configuration/Maximum Loads
120
Table 5-13: MGO Module/Maximum Loads
120
Systems Consisting of Several Racks
121
Systems with Central Recording of Measuring Values
121
Figure 5-25: Configuration Example 2
121
Figure 5-26: Configuration Example 3
121
Figure 5-27: Configuration Example 4
121
Table 5-14: CAN Bus Connection Elements
124
Systems with Decentralised Recording of Measuring Values (Satellites)
125
SUPREMA CAN-Bridge CBM
126
Figure 5-28: Connection CAN-Bridge CBM
126
Figure 5-29: SUPREMA CAN-Bridge CBM
126
Table 5-15: Baud Rate at the Central Rack
127
Table 5-16: Baud Rate at the Satellite Rack
127
Table 5-17: Calculation of the Node ID
128
Table 5-18: CAN-ID Assignment
128
Table 5-19: Technical Data CAN-Bridge CBM
133
Connection of the Sensors
134
General Instructions
134
Notes for the Operation with Catalytic Combustion Sensors
134
Note for Operation with Active Sensors (0/4
135
Overview of the Terminal Assignment
135
Figure 5-30: MAT Module/Mat-TS Module, Connector Plug
135
Table 5-20: MAT-/MAT-TS Module, Terminal Assignment, Sensor Connections
135
Table 5-21: MGT-40-TS Module, Terminal Assignments for Connection of the Sensors
136
Table 5-22: MGT-40-TS Module/Allocation MAT - MGT Connections
137
Connection of the Relay Outputs
138
Figure 5-31: MGT-40-TS Module
138
Table 5-23: MRO-Module, Contact Load Capacity
138
Module Relay Output Unit Common Alarms
139
Table 5-24: MRO-8-Module, Relay Assignment
139
Figure 5-32: MRO-8 Module, Terminal Assignment
140
Table 5-25: MRO-8 Module, Terminal Assignment
140
Additional Relay Outputs
141
Figure 5-33: Connection Diagram of the MRC-TS and MRO-8-TS Modules
141
Relay Inhibit
142
Table 5-26: MRO-8-TS Module, Common Alarm Relay Assignment
143
Table 5-27: MRO-8-TS-Module, Terminal Assignment
143
System Failure Relay
144
Figure 5-34: MRO-8-TS-Module
144
Figure 5-35: MIB Module, Connection Terminals for the System Failure Relay
144
Table 5-28: MIB Module, System Fail Relay, and Terminal Assignment
144
Connection of the Switching Outputs
145
Figure 5-36: Principle Circuit Diagram, Connection of the Switching Outputs
145
Table 5-29: MGT-40-TS Module, Terminal Assignments of the Switching Outputs
146
MHD-TS Module (High Driver)
147
Figure 5-37: MGT-40-TS Module
147
Connection of the Analogue Outputs
148
Figure 5-38: MHD-TS Module Connection (Switching Outputs Inverted)
148
Figure 5-39: MHD-TS Module
148
Figure 5-40: MAT Module/Mat-TS Module, Connector Plug
149
Table 5-30: MAT-/MAT-TS Module Terminal Assignment, Analogue Outputs
149
Table 5-31: MGT-40-TS-Module Terminal Assignment, Analogue Outputs
149
System Ports (MST Module)
150
Figure 5-41: MST Module Ports, Connections
150
CAN Bus Ports (CAN-A/CAN-B)
151
Figure 5-42: MST Module Connections as from PCB Version 8
151
Figure 5-43: SUB-D Pin Assignment
151
Pc/Laptop Port (System Operation, RS 232A)
152
Table 5-32: MST Module, Pin Assignment, CAN Bus Ports
152
Table 5-33: RS 232A Terminal Assignment
152
Printer Port (Printer, RS 232B)
153
Diagnostics / Service (RS 232C)
153
Figure 5-44: Protocol Printer, Data Structure
153
Table 5-34: RS 232B, Pin Assignment
153
Reset Terminal (Reset Latching Alarms)
154
Acknowledge Terminal (Reset Horn Relay)
154
LOCR Terminal
154
Password Terminal
154
Connection for the System Power Supply
154
Calculation of the Required Power Supply
154
Table 5-35: Power Requirement of the Sensors and Cables
155
Table 5-36: Power Requirements of the System Modules
155
Connection of the DC-Voltage Supply (MIB Module)
156
Figure 5-45: MIB Module, Supply Voltage Terminals
156
Connection of the Internal Rack Power Supply Unit (MSP Module)
157
Figure 5-46: Connection Diagram of the MSP Module
157
Table 5-37: MSP Module, Terminal Assignment
157
Labelling Concept
158
Plug-In Modules
158
Figure 5-47: Labelling Field, Plug-In Cards
158
Slots in the Rack
159
Connection and Terminal Modules on the Rack
159
Figure 5-48: Labelling of the Slots in the 1St Rack
159
Connection and Terminal Modules in Rail-Mounted Installation
160
MAT(-TS) Connector Plug
160
Figure 5-49: Labelling of the Connection and Terminal Modules in the Rack
160
Figure 5-50: Labelling of the Rail-Mounted Connection and Terminal Modules
160
Figure 5-51: Labelling of the MAT-(TS) Connector Plug
160
6 Startup
161
Turn on the Supply Voltage
161
System Configuration
162
Configuration Tool
162
Figure 6-1: Access 97 Database "Config.mdb
162
Figure 6-2: "Digital Output Map" Listing
163
Figure 6-3: "Measuring Point Map" Listing
164
Figure 6-4: "Module Configuration" Listing
165
Table 6-1: Listing of Node ID
165
Figure 6-5: "Module Types" Listing
166
Figure 6-6: "Power Supplies" Listing
166
Figure 6-7: Transfer Program "Suprema_Configuration.exe
166
Start the Sensors
168
Presetting of Passive Sensors
168
Auxiliary Equipment Required
168
MAI Module - Instrument Status "A" and "B
169
Adjust the Sensor Current
169
Figure 6-8: Display and Operating Elements of the MAI Module - Instrument Status "A" and "B
169
Figure 6-9: Equivalent Sensor Circuit for the MPI-WT100/MPI-WT10 Module
169
Preadjust the Zero Point/Sensitivity
170
Figure 6-10: Equivalent Sensor Circuit for the MPI-HL8101/MPI-HL8113 Module
170
MAI Module - from Instrument Status "C
172
Setting the Sensor Current
172
Figure 6-11: Display and Operation Elements of the MAI Module - Instrument Status "C
172
Presetting of Zero/Sensitivity
173
Preadjust the Active Sensors (MAI Module)
175
Configure the Sensors
175
Set the System Parameters
176
Set the Input Parameters
177
Information Menu
177
Sensor Data Menu
177
Alarms Menu
178
Configure the Relay Driver Outputs (Switching Outputs)
179
Configure the Relay Driver Outputs
179
Behaviour of the Relay Outputs
181
Preliminary Calibration
183
Passive Sensors
183
Presetting of Passive Sensors
183
Active Sensors
185
Completing Startup
186
7 Maintenance and Service
187
Maintenance and Adjustment
187
Passive Sensors
187
Active Sensors
189
Separate Zero Adjustment
193
Sensor Simulation Modules
194
Description of Function of Sensor Simulation Module 4-20Ma, WT, HL
194
Figure 7-1: Sensor Simulation Module
194
Replacement of Sensors
195
Replacement of Modules
195
Plug-In Cards
196
Connection Modules
197
Changing the Password
197
Plug-In Cards - Status LED
198
MCP, MDA, MGO, MAO Modules
199
Figure 7-2: MCP, MDA, MGO, MAO Modules, Status Leds
199
Table 7-1: MCP, MDA, MGO, MAO Modules, Function Status LED
199
MAI-Module
200
Diagnostic Functions
200
Logbook Functions
200
Figure 7-3: MAI Module, Status Leds
200
Table 7-2: MAI Module, Function Status Leds
200
Measurement Data
202
System Failure Messages
203
Table 7-3: System Failure Message
203
Display of Digital Messages
205
Table 7-4: ID Rack Assignment in Decimal and Hexadecimal Figures
205
Table 7-5: Display of the Digital Messages
205
LED Test
206
Figure 7-4: MDO, Switch for LED Test
206
8 System Expansions
207
Connection of Additional Sensors
207
Connection of Additional Relay Driver Outputs
208
Additional Relay Connections
208
Additional Switching Outputs
209
Connection of Additional Analog Outputs
209
9 Connection of Peripherals
211
Connection of a Pc/Laptop
211
Figure 9-1: MDO Module, RS 232 Port
211
Operating Software
212
Display Software
212
Figure 9-2: MST Module, RS 232-A Port
212
Protocol Printer
213
Figure 9-3: MST Module, RS 232-B Port
213
Figure 9-4: Protocol Printer, Data Structure
213
Bus Connection
214
SUPREMA Gateway CAN/MOD-Bus RTU (PKV30)
214
Figure 9-5: Connection Suprema Gateway CAN/MOD-BUS RTU
216
Table 9-1: Technical Data Suprema Gateway CAN/MOD-Bus RTU
216
SUPREMA-Gateway Can/Profibus DP
217
Figure 9-6: Connection Suprema Gateway Can/Profibus DP
217
Table 9-2: Technical Data Suprema Gateway Can/Profibus DP
218
10 Redundant Systems
219
Application/Function Safety
219
Function of Redundant Systems
219
Design of the Redundant System
220
Components of the Rack
220
Figure 10-1: Circuit Diagram Rack System (Redundant)
220
Installation of the MAR Module
221
Table 10-1: Modules of the Rack
221
Installation of MCP and MDA Module
222
Output Drivers/Relay Ouputs
222
Figure 10-2: MAI Module with MAR Module
222
Installation MGO Module
223
Connection MRO10-8-TS Module
223
Connection MRO-16-TS Module
223
Figure 10-3: Connection MRO-8-TS Redundant Module
223
Figure 10-4: Connection MRO-16-TS Module
224
Table 10-2: Terminal Connections MRO-16-TS Module
224
MAO Module
225
Startup
225
Setting the System Configuration
225
Figure 10-5: MRO-16-TS Module
225
Figure 10-6: Startup Message
226
Figure 10-7: System Configuration Message
226
Configuration in the Case of New Installation
227
Configuration Tool
228
Figure 10-8: Access 97 Database "Config.mdb
228
Figure 10-9: "Digital Output Map" Listing
229
Figure 10-10: "Measuring Point Map" Listing
230
Figure 10-11: "Module Configuration" Listing
231
Table 10-3: Listing of Node ID
231
Figure 10-12: "Module Types" Listing
232
Figure 10-13: "Power Supplies" Listing
232
Figure 10-14: Transfer Program "Suprema_Configuration.exe
232
Function Check
233
11 Technical Data
235
System Data
235
Module Data
236
MCP 10 Central Processing Unit
236
MDA 10 Data Acquisition Unit
236
MDO 10 Display + Operation Unit
236
MGO 10 General Output Unit
237
MHD10-TS Modular High Driver
238
MAI 20 Analog Input Unit
238
MPI 10 WT100 Passiv Input Unit
239
MPI 10 WT10 Passiv Input Unit
239
MPI 10 HL8101 Passiv Input Unit
240
MPI 10 HL8113 Passiv Input Unit
240
MCI 10/MCI 20/MCI 20 BFE Current Input Unit
241
MRO 10-8 Relais Output Unit
241
MRC 10-TS Relais Connector
242
MRO 10-8-TS Relais Output Unit (Rail-Mount Installation)
242
MRO 10-16-TS Redundant Relais Output Unit (Rail-Mount Installation)
243
Relay Contact Data
243
MAO 10 Analog Output Unit
243
MIB 20 Interconnection Board
244
MAT 10 Analog Terminal Unit
245
MSP 10 System Power Unit
245
MST 10 System Terminals
246
MF 110 (Fire Input Unit)
246
MSI 10 (Switch Input Unit)
247
MAT-TS 320 Flammable/Toxic Adapter
247
MAT-TS 330 Fire Input (Qatar Version)
247
Dummy Relay
248
MAR Analog Redundant
248
12 SUPREMA Sensor Data Sheets
249
SUPREMA Sensor Data Sheet D-7010 (3-Wire)
250
SUPREMA Sensor Data Sheet D-7010 (5-Wire)
252
SUPREMA Sensor Data Sheet D-7100 (3-Wire)
254
SUPREMA Sensor Data Sheet D-7100 (5-Wire)
256
SUPREMA Sensor Data Sheet D-7400
258
SUPREMA Sensor Data Sheet D-7600 (3-Wire)
260
SUPREMA Sensor Data Sheet D-7600 (5-Wire)
262
SUPREMA Sensor Data Sheet D-7602 (3-Wire)
264
SUPREMA Sensor Data Sheet D-7602 (5-Wire)
266
SUPREMA Sensor Data Sheet D-7606 (3-Wire)
268
SUPREMA Sensor Data Sheet D-7606 (5-Wire)
270
SUPREMA Sensor Data Sheet D-7711 K/D-7711 K-PR (3-Wire)
272
SUPREMA Sensor Data Sheet D-7711 K/D-7711 K-PR (5-Wire)
274
SUPREMA Sensor Data Sheet D-7152 K (3-Wire)
276
SUPREMA Sensor Data Sheet D-7152 K (5-Wire)
278
SUPREMA Sensor Data Sheet D-715 K (3-Wire)
280
SUPREMA Sensor Data Sheet D-715 K (5-Wire)
282
SUPREMA Sensor Data Sheet Series 47K-ST, -PRP (3-Wire)
284
SUPREMA Sensor Data Sheetseries 47K-ST, -PRP (5-Wire)
286
SUPREMA Sensor Data Sheet D-8101
288
SUPREMA Sensor Data Sheet D-8113
290
SUPREMA Sensor Data Sheet D-8201
292
SUPREMA Sensor Data Sheet DF-7010
294
SUPREMA Sensor Data Sheet DF-7100
296
SUPREMA Sensor Data Sheet DF-8201
298
SUPREMA Sensor Data Sheet DF-8250
300
SUPREMA Sensor Data Sheet DF-8401
302
SUPREMA Sensor Data Sheet DF-8501
304
SUPREMA Sensor Data Sheet DF-8502
306
SUPREMA Sensor Data Sheet DF-8510
308
SUPREMA Sensor Data Sheet DF-8603
310
SUPREMA Sensor Data Sheet DF-9200
312
SUPREMA Sensor Data Sheet DF-9500 EX
314
SUPREMA Sensor Data Sheet DF-9500
316
SUPREMA Sensor Data Sheet DF-9500 Tr (Current Separator)
318
SUPREMA Sensor Data Sheet Flamegard
320
SUPREMA Sensor Data Sheet GD 10
322
SUPREMA Sensor Data Sheet IR-3600
324
SUPREMA Sensor Data Sheet Contact
326
SUPREMA Sensor Data Sheet Safeye Type 2Xx
328
SUPREMA Sensor Data Sheet Safeye Type 4Xx/Uv
330
SUPREMA Sensor Data Sheet Type 410 WT (3-Wire)
332
SUPREMA Sensor Data Sheet Type 451
334
SUPREMA Sensor Data Sheet Type 460
336
SUPREMA Sensor Data Sheet Type 490/O
338
SUPREMA Sensor Data Sheet Ultimax (2-Wire for Tox and O )
340
SUPREMA Sensor Data Sheet Ultimax
342
SUPREMA Sensor Data Sheet Fire Detector Apollo Series
346
(Not Explosion-Proof) Internal Power Supply (Without Safety Barrier)
346
(Not Explosion-Proof) External Power Supply (Without Safety Barrier)
348
SUPREMA Sensor Data Sheet for Push-Button Detector (Not Explosion-Proof) Internal Power Supply (Without Safety Barrier)
350
SUPREMA Sensor Data Sheet for Push-Button Detector (Not Explosion-Proof) External Power Supply (Without Safety Barrier)
352
SUPREMA Sensor Data Sheet Explosion-Proof Push-Button Detector
354
With Barrier Z 787
354
SUPREMA Sensor Data Sheet Ex-Fire Detector
356
Apollo Series 60 with Barrier Z 787
356
SUPREMA Sensor Data Sheet Explosions-Proof Fire Detector
358
CERBERUS DO1101EX/DT1101EX with Barrier Z 787
358
SUPREMA Sensor Data Sheet Explosion-Proof Push-Button
360
Detector with Barriers MTL 728 and MTL 710
360
SUPREMA Sensor Data Sheet Explosion-Proof Fire Detector Apollo Series 60 with Barriers MTL 728 and MTL 710
362
SUPREMA Sensor Data Sheet Explosion-Proof Fire Detector CERBERUS DO1101EX/DT1101EX with Barriers MTL 728 and MTL 710
364
SUPREMA Sensor Data Sheet Contact
366
13 Dimensions
369
Rack
369
Rail-Mounted Modules
370
MRO-8-TS Module
370
MRO-16-TS Module
370
MRC-TS-Module
371
MGT-40-TS-Module
371
MHD-TS Module
372
MAT-TS Module
372
14 Marking, Certificates and Approvals According to the Directive 94/9/EC (ATEX)
373
Special Conditions for Secure Use According to EG Type
375
Test Approval DMT 03 ATEX G 003 X
375
Table 14-1: Modules Tested According to DMT 03 ATEX G 003 X
376
15 Special Conditions to Comply with the Requirements of DIN en 61508 for SIL 3 According to TUEV Certificate no
377
Conditions for Configuration, Installation, Operation and Maintenance
377
Safety Conditions
377
System Variants and Safety-Related Signal Path
378
Figure 15-1: System Variants for SIL 3
378
Figure 15-2: Safety-Related Signal Path from the Inputs up to the Alarm Relays
379
Listing of the States of Versions Which Are Valid for SIL 3
380
Modules Allowed
380
Software Versions Allowed
381
Safety-Relevant Parameters
381
TUEV-Certificate
382
16 Special Conditions to Comply with the Requirements of NFPA 72 for a SUPREMA Fire and Gas Warning System
383
Safety Conditions
383
17 Ordering Information
385
Modules and Accessories
385
Table 17-1: Order No., Modules and Accessories
386
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