Motortech MIC500 Manuals

Motortech MIC500 Manuals

Manuals and User Guides for Motortech MIC500. We have 2 Motortech MIC500 manuals available for free PDF download: Operating Manual, Operating Instructions Manual

Motortech MIC500 Operating Manual

Motortech MIC500 Operating Manual (124 pages)

IGNITION CONTROLLER

Brand: Motortech | Category: Controller | Size: 2 MB

Table of Contents

Table of Contents
3
1 General Information

7
2 Safety Instructions

10
3 Intended Use

14
- Functional Description
  14
- Applications
  14
4 Product Description

15
- Product Overview
  15
- Technical Data
  16
- Certifications
  16
- Mechanical Data
  20
- Warning Notices on the Device
  20
- Product Identification - Labeling on the Device
  20
- Electrical Data
  21
- Interfaces
  22
- Requirements for External Equipment
  22
- Overview Drawings
  23
5 Installation Instructions

26
6 Wiring of the Device

28
7 Functions

57
- Monitoring of Pickup Signal
  57
- Go/Nogo
  57
- Remote-Controlled Ignition Release
  58
- Schedules A/B
  59
- Timing Correction
  60
- Manual Timing Correction
  61
- Analog Current Input - 4-20 Ma
  62
- Speed Curve
  62
- Cylinder-To-Cylinder Alignment
  62
- Misfire Detection
  62
- Ignition Energy
  63
8 Adjustments

64
- Ignition Control
  64
- System Requirements Ignition Control
  64
- Installing Ignition Control
  64
- Starting Ignition Control
  67
- Menu Bar and Buttons
  68
- Hand-Held Programmer
  69
- RS232 Interface Adjustments
  69
- Switching on the Hand-Held Programmer
  70
- Keys of the Control Panel
  71
- Conventions Used in the Following
  72
- Main View
  73
- Parameterization Level
  75
- General Operation of the Parameterization Level
  75
- Brief Overview of Parameters
  78
- Set Sequence Number
  80
- Set Reset Position
  84
- Set Overspeed
  84
- Set Security Speed
  85
- Set Misfire Rate
  86
- Activate Cylinder-To-Cylinder Alignment
  87
- Select Function for Digital Input
  87
- Activate Potentiometer
  88
- Activate Functions for Schedules a and B
  89
- Set Potentiometer Limits
  91
- Set Ignition Timing Limits
  93
- Set Timing Offset for Schedule B
  95
- Set Limits for 4-20 Ma Input
  95
- Set Speed Curve
  97
- Configuration Example
  100
- Additional Functions
  102
- Set Ignition Energy
  102
- Information View
  103
- Cylinder-To-Cylinder Alignment
  103
- Self Test
  105
- Misfire Detection
  107
- Programming Overview
  107
9 Operation

110
- Start-Up
  110
- Shutdown
  110
10 Errors

111
- Possible Faults
  111
- Causes of Faults
  111
- Overspeed
  111
- Misfire Detection (Primary)
  111
- Pickup Input Errors
  112
- Insufficient Power Supply
  112
- Exiting Error Status
  112
- Troubleshooting and Eliminating Errors
  113
- Message and Error Overview
  113
- Testing Supply Voltage
  114
- Testing Pickup Signal
  114
- Running a Self Test
  116
- Customer Service Information
  117
- Returning Equipment for Repair / Inspection
  117
- Instructions for Packaging the Equipment
  118
11 Maintenance

119
- Maintenance Instructions
  119
- Spare Parts and Accessories
  119
12 Index

120

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Motortech MIC500 Operating Instructions Manual

Motortech MIC500 Operating Instructions Manual (88 pages)

Brand: Motortech | Category: Controller | Size: 2 MB

Table of Contents

Table of Contents
3
Electrostatic Discharge Awareness
6
Chapter 1 General Information

7
- Introduction
  7
- Operational Features
  7
- Limitations
  8
- Disposal of the Ignition Control System
  8
- Models Available
  9
- Accessories
  9
- Unpacking
  12
- Safety
  12
CHAPTER 2 Technical Data

14
CHAPTER 3 MIC500 Series IGNITIONSYSTEM INSTALLATION

17
- Installation
  17
- Ignition Control Module
  17
- Trigger Disc
  18
- Camshaft Pickup
  21
- Installation of a Disc with Reluctor Pins
  22
- Mounting a Trigger Disc with Slots
  23
- Passive Pickup
  24
- Setting the Ignition Timing Adjustment Range and Positioning the Trigger Disc
  25
- Wiring Requirements
  27
- General
  27
- MIC500 Series CD Ignition System Electrical Connections and Pin Functionality
  27
- RS-232 Port
  28
- Input Power
  28
- Output Harnessing
  34
- Ignition Coils and High Tension Leads
  35
- Ignition-Timing Adjustment
  36
- Programming Examples
  37
- Step Adjustment
  38
- Cylinder-To-Cylinder Timing
  38
- Permissive Start
  39
- Contact Switch
  40
- Additional Functions
  40
- Ignition-Energy Levels
  40
- Activating Cylinder-To-Cylinder Timing
  41
- Example of a 6 Cylinder Engine
  42
- Misfiring Control of Primary Wiring
  42
- Startup Procedure
  43
- Shutdown Procedure
  43
- Operational Features
  43
- Trigger-Signal-Check
  43
- Input Signal Fault Recognition
  44
Chapter 4 Programming

45
Chapter 5 Maintenance and Troubleshooting

68
- Maintenance
  68
- Faults Causes and Remedial Action
  69
- Troubleshooting
  70
- Input Fault Diagnosis
  70
- Fault Detection in the Low or High Voltage Ignition Circuits
  72
- Self-Test Function
  73
- Legal Provisions
  74
- Copyright Regulations
  75
- Abridged Instructions
  76
- Programming Overview
  86

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