Motorola solutions MTM5500 Manuals

Manuals and User Guides for Motorola solutions MTM5500. We have 1 Motorola solutions MTM5500 manual available for free PDF download: Service Manual

Motorola solutions MTM5500 Service Manual (149 pages)

Brand: Motorola solutions | Category: Two-Way Radio | Size: 12 MB

Table of Contents
2
List of Figures
6
List of Tables
8
Copyrights
11
Document History
12
Scope of this Manual
15
Notations Used in this Manual
16
Safety
17
European Union Directives Conformance Statement
17
Compliance with RF Exposure Standards
17
Federal Communication Commission (FCC) Regulations
18
RF Energy Exposure Awareness, Control Information, and Operational Instructions for Occupational Use
18
RF Exposure Compliance and Control Guidelines
18
Operating Instructions
18
Approved Accessories
19
Additional Information
19
Intrinsically Safe Radio Information
19
Table 1: Minimum Lateral Distance from Vehicle Body
19
Operational Cautions for Intrinsic Safe Equipment
20
Repair
20
Do Not Substitute Options or Accessories
20
Important Information for Installing and Servicing the Radio
21
Fixed Site Antenna Installation Guidelines
21
Vehicle Installation Guidelines
21
Mobile Antenna Installation Guidelines
21
Electromagnetic Interference/Compatibility
22
Use of Communication Devices While Driving
22
Operational Warnings
22
Warranty and Service Support
24
Warranty Period and Return Instructions
24
After Warranty Period
24
Related EMEA Region Publications
25
Table 2: Mtm5X00 Quick Start Guides
25
Table 3: MTM800 Fug/Mtm800 Fug et Quick Start Guides
25
Table 4: TSCH Quick Start Guides
25
Table 5: Mtm5X00 User Manuals
26
Table 6: MTM800 Fug/Mtm800 Fug et User Manuals
26
Table 7: TETRA Terminals CPS Plus Start-Up User Guides
27
Table 8: Other Related Manuals
27
Chapter 1: Mobile Terminal Model Information
28
Table 9: Type and Model Numbers
28
Table 10: Type and Model Numbers
28
Model Descriptions
29
Table 11: Radio Model Descriptions
29
Sales Model Nomenclature
30
Table 12: Sales Model Nomenclature
30
Table 13: Sales Models - Description of Position
30
Model Specifications
31
Table 14: General Specifications
31
Table 15: Receiver Specifications
31
MTM5200/MTM5400/MTM800 Fug Accessories-To-Model Chart
32
Table 16: Transmitter Specifications
32
Table 17: Antennas
32
Table 18: Cables
33
Table 19: Control Heads
34
Table 20: Desktop and Data Box Mount
34
Table 21: Expansion and Remote Head Kits
34
Table 22: GPS
34
Table 23: Handsets
35
Table 24: Installation
35
Table 25: Junction Box
35
Table 26: Microphones
35
Table 27: Motorcycle Enclosures
36
Table 28: Mounting (Control Head)
36
Table 29: Mounting (Transceiver)
36
Table 30: Power Cables
36
Table 31: Power Cables (to Mobile Terminal)
36
Table 32: Power Supplies
37
Table 33: Programming/Data
37
Table 34: PTT Switches
37
Table 35: Speakers
37
Mtm5500/Mtm800Fug et Accessories-To-Model Chart
38
Table 36: Antennas
38
Table 37: Cables
39
Table 38: Control Heads
40
Table 39: Desktop and Data Box Mount
40
Table 40: Dust Cover Kit
40
Table 41: Ferrites for Ethernet Control Head
41
Table 42: GPS
41
Table 43: Handsets
41
Table 44: Installation
41
Table 45: Junction Box
41
Table 46: Label Identification for Telephone Style Control Head
42
Table 47: Microphones
42
Table 48: Mounting (Control Head)
42
Table 49: Mounting (Transceiver)
42
Table 50: Power Cables
43
Table 51: Power Cables (to Mobile Terminal)
43
Table 52: Power Supplies
43
Table 53: Programming/Data
43
Table 54: PTT Switches
44
Table 55: Speakers
44
Chapter 2: Overview
45
Digital Modulation Technology
45
Voice Transmission
45
Voice Compression Technology
46
High Speed Data
46
Chapter 3: Programming the Radio
47
Chapter 4: Test Setup and Testing
48
Typical Test Setup
48
Figure 1: Typical Test Setup
49
Table 56: Typical Test Setup
49
Test Equipment
50
Test Check List
50
Table 57: Test Equipment
50
Table 58: Test Setup for 350-390 Mhz Radio Models
50
Table 59: Test Setup for 380-430 Mhz Radio Models
52
Receiver Tests
56
Transmitter Tests
56
Call Processing Tests
56
Duplex Test
56
Configuring the IFR 3901/IFR 3902 System Setup
57
Configuring the IFR 3901/IFR 3902/IFR 3920 Manual Test Screen
61
RF Tests
62
Receiver Tests
62
Simulating Base Station (Registration)
62
RSSI Test
62
Transmitter Tests
63
Call Processing Tests
64
Talk Back
64
Call to Mobile
64
Duplex Test (Phone/Private Mode)
64
Manual Mode Testing
66
Preparation for Testing
66
Testing in DALT Mode
66
Service Flowchart (Board Level)
70
Figure 2: Servicing the Mtm5X00/Mtm800 Fug/Mtm800 Fug et with Enhanced Control Head
71
Fuses on the Mainboard
72
Figure 3: Top View - Position of the Fuse F602/F603
72
Table 60: Fuses on the Mainboard
72
Chapter 5: Maintenance
73
Preventive Maintenance
73
Safe Handling of CMOS and LDMOS Devices
74
General Repair Procedures and Techniques
74
Table 61: Lead Free Solder Wire Part Number List
75
Table 62: Lead Free Solder Paste Part Number List
75
Pre-Baking of Integrated Circuits
76
Table 63: List of Moisture Sensitive Components
76
Table 64: List of Moisture Sensitive Components
76
Replacement Parts Lists
77
Transceiver Replacement Parts List
77
Figure 4: Transceiver Exploded View
78
Table 65: Transceiver Replacement Parts List
78
Enhanced Control Head Replacement Parts List
79
Figure 5: Enhanced Control Head - Exploded View 1
80
Table 66: Enhanced Control Head Replacement Parts List 1
80
Item Description
80
Figure 6: Enhanced Control Head - Exploded View 2
81
Table 67: Enhanced Control Head Replacement Parts List 2
81
Data Expansion Head Enhanced Replacement Parts List
82
Figure 7: Data Expansion Head Enhanced - Exploded View
82
Table 68: Data Expansion Head Enhanced Replacement Parts List
82
Remote Mount Enhanced Control Head Replacement Parts List
83
Telephone Style Control Head Replacement Parts List
84
Figure 8: Remote Mount Enhanced Control Head - Exploded View
84
Table 69: Remote Mount Enhanced Control Head Replacement Parts List
84
Table 70: Telephone Style Control Head Replacement Parts List
84
Figure 9: Telephone Style Control Head - Exploded View 1
85
Figure 10: Telephone Style Control Head (Handset) - Exploded View 2
86
Figure 11: Telephone Style Control Head (Cradle) - Exploded View 3
87
Remote Ethernet Expansion Head Replacement Parts List
88
Figure 12: Remote Ethernet Expansion Head - Exploded View
88
Table 71: Remote Ethernet Expansion Head Replacement Parts List
88
Remote Mount Ethernet Control Head Replacement Parts List
89
Remote Mount Configuration Replacement Parts List
90
Figure 13: Remote Mount Ethernet Control Head - Exploded View
90
Table 72: Remote Mount Ethernet Control Head Replacement Parts List
90
Motorcycle Mount Enhanced Control Head Replacement Parts List
91
Figure 14: Remote Mount Configuration - Exploded View
91
Table 73: Remote Mount Configuration Replacement Parts List
91
Ethernet Remote Mount Configuration Replacement Parts List
92
Figure 15: Motorcycle Mount Enhanced Control Head - Exploded View
92
Table 74: Motorcycle Mount Enhanced Control Head Replacement Parts List
92
Figure 16: Ethernet Remote Mount Configuration - Exploded View
93
Figure 17: Multi Radio Control Installation with TSCH - Exploded View
94
Figure 18: Multi Radio Control Installation with RECH - Exploded View
95
Table 75: Associated Components for Ethernet Remote Mount Configuration
95
Encryption IC Module Replacement Parts List for MT553C/MT753C Models
96
Figure 19: Encryption IC Module Assembly - Exploded View
96
Table 76: Encryption IC Module Assembly Replacement Parts List
96
Radio Disassembly and Reassembly
97
Torque Specification Chart
97
Table 77: Torque Specification Chart
97
Table 78: Torques Specifications
97
Service Aids
98
Table 79: Service Aids
98
Disassembling the Radio
99
Removing the Enhanced Control Head
99
Figure 20: Typical Enhanced Control Head Removal
99
Removing the Top Plastic Cover
100
Figure 21: Flexible Connection Removal
100
Figure 22: Top Cover Removal
100
Removing the Transceiver Board
101
Figure 23: Tamper Label Removal
101
Figure 24: Diecast Cover Removal
101
Figure 25: Open Dust Cover
102
Removing the SIM Dust Cover
103
Figure 26: Connector Clips, Accessory Connector and PCB Screws Removal
103
Figure 27: SIM Dust Cover Removal
103
Disassembling the Enhanced Control Head
104
Figure 28: Middle Screw Removal
104
Figure 29: Enhanced Control Head Back Housing Removal
104
Disassembling the Remote Head Enhanced
105
Figure 30: Enhanced Control Head Board Removal
105
Disassembling the Remote Mount Enhanced Control Head
106
Figure 31: Remote Mount Enhanced Control Head with Remote Head Enhanced
106
Disassembling the Data Expansion Head Enhanced
107
Figure 32: Remote Mount Enhanced Control Head
107
Figure 33: Expansion Head Enhanced Exploded View
108
Disassembling the Motorcycle Mount Enhanced Control Head
109
Figure 34: Motorcycle Enhanced Control Head Exploded View
109
Disassembling the Remote Ethernet Expansion Head from the Terminal
110
Figure 35: Remote Mount Ethernet Control Head with Remote Ethernet Expansion Head
110
Disassembling the Telephone Style Control Head
111
Figure 36: Handset Removal
111
Figure 37: Cradle Back Housing Removal
112
Figure 38: Cradle Back Housing Assembly Removal
112
Figure 39: Main PCB Removal
113
Figure 40: Spiral Cord Cable Wire Removal
113
Figure 41: Spiral Cord Cable Removal from Front Housing
114
Figure 42: Machined Screws Removal
114
Figure 43: LCD and Keypad Flex BTB Removal
115
Figure 44: Main PCB Removal from Handset Back Housing
115
Figure 45: Micro-USB Module Removal
116
Figure 46: Keypad Retainer Removal
116
Figure 47: Spiral Cord Cable Connectors Removal
117
Figure 48: Spiral Cord Cable Removal 1
117
Disassembling the Encryption IC Module (for MT553C/MT753C Models)
118
Figure 49: Spiral Cord Cable Removal 2
118
Figure 50: Encryption Icu Module Removal
118
Reassembling the Radio
119
Reassembling the Encryption IC Module
119
Reassembling the Telephone Style Control Head
119
Figure 51: Encryption IC Module Installation
119
Figure 52: Spiral Cord Cable Assembly
120
Figure 53: Wire to Board Connectors
120
Figure 54: Keypad Retainer Assembly
121
Figure 55: Spiral Cord Cable Retainer Assembly
122
Figure 56: Micro-USB Module Assembly
122
Figure 57: Handset Back Housing
123
Figure 58: LCD and Keypad Flex BTB Connector Assembly
123
Figure 59: Back Housing Assembly
124
Figure 60: Spiral Cord Connector
124
Figure 61: Spiral Cord Cable Retainer Assembly
125
Figure 62: Spiral Cord Cable Connector Assembly
125
Figure 63: Cradle Main PCB Assembly
126
Figure 64: Cradle Back Housing Assembly Installation 1
126
Fitting the Remote Ethernet Expansion Head to the Radio
127
Figure 65: Cradle Back Housing Assembly Installation 2
127
Figure 66: Handset Assembly
127
Reassembling the Motorcycle Mount Enhanced Control Head
128
Reassembling and Fitting the Data Expansion Head Enhanced
128
Reassembling the Remote Mount Enhanced Control Head
128
Fitting the Remote Head Enhanced Front Housing
129
Reassembling the Enhanced Control Head
129
Figure 67: Reassembling the Enhanced Control Head Housing
129
Reassembling the Terminal Chassis and Transceiver Board
130
Figure 68: Placing the Heat Sink Thermal Pad
130
Figure 69: Placing the RF PA Thermal Pad
131
Figure 70: Assembling the GPS Cable Bulkhead
131
Assembling the SIM Dust Cover
132
Figure 71: Screw Sequence for Tightening the Diecast Cover
132
Figure 72: SIM Dust Cover Assembly
132
Fitting the Enhanced Control Head
133
Appendix A: Service Information
134
Service Information
134
Table 80: List of Telephone Numbers
135
Motorola Solutions Service Centers
136
Recommended Service Aids
136
Table 81: Recommended Service Aids
136
Service Kits
137
Table 82: Service Kits-To-Model Chart
137
Appendix B: Product Specific Information
144
Equipment Electrical Ratings
144
Normal Load Conditions
144
Fuse Identification
145
Glossary
146

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Motorola solutions MTM5500 Service Manual (149 pages)

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