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Motorola ASTRO XTSTM 4000 manual available for free PDF download: Detailed Service Manual
Motorola ASTRO XTSTM 4000 Detailed Service Manual (210 pages)
Brand:
Motorola
| Category:
Portable Radio
| Size: 6.29 MB
Table of Contents
Foreword
4
Manual Revisions
4
Computer Software Copyrights
4
Document Copyrights
4
Disclaimer
4
Trademarks
4
Document History
5
Table of Contents
6
List of Figures
9
List of Tables
11
Commercial Warranty
13
Limited Warranty
13
Chapter 1 Introduction
17
General
17
Notations Used in this Manual
18
General Repair Procedures and Techniques
19
Table 1-1. Lead Free Solder Wire Part Number List
19
Table 1-2. Lead Free Solder Paste Part Number List
19
Chapter 2 Radio Power
23
General
23
Figure 2-1. DC Power Distribution - VHF/ UHF Radio
23
Table 2-1. Conventional Batteries
23
DC Power Routing-Transceiver Section
24
DC Power Routing-VOCON Section
24
Table 2-2. Transceiver Voltage Regulators
24
Table 2-3. VOCON Section DC Power Distribution
25
Chapter 3 Theory of Operation
27
Figure 3-1. XTS 4000 Overall Block Diagram
27
Transceiver Section
28
Figure 3-2. RF Transceiver Block Diagram
28
Table 3-1. Battery Connector M1705
28
Table 3-2. Transceiver - VOCON Interface Signals
29
Figure 3-3. Receiver Block Diagram
30
Receiver Back End
31
Figure 3-4. Abacus III (AD9864) Functional Block Diagram (from Data Sheet)
32
Figure 3-5. Transmitter Block Diagram
33
Antenna Switch
34
Harmonic Filter
34
Table 3-3. Power Control IC (U104) Pin Descriptions
35
VOCON Section
39
Figure 3-6. VOCON Section Connections
39
Figure 3-7. Patriot EIM and Memory Block Diagram
44
Figure 3-8. CE Connector
49
Table 3-4. Option-Select Functions
49
Buttons and Controls
50
Figure 3-9. Control Top Flex
51
Figure 3-10. VOCON Transmit Audio Path
52
Figure 3-11. VOCON Receive Audio Path
53
Figure 3-12. Radio ON/OFF Circuitry
54
Encryption Module
55
Table 3-5. ON/OFF Operation Truth Table
55
Table 3-6. Encryption Module Software Kits and Algorithms
55
Chapter 4 Troubleshooting Procedures
57
Handling Precautions
57
Recommended Service Tools
58
Table 4-1. Recommended Service Tools
58
Voltage Measurement and Signal Tracing
59
Standard Bias Table
60
Table 4-2. Standard Operating Bias
60
Power-Up Self-Check Errors
61
Table 4-3. Power-Up Self-Check Error Codes
61
Power-Up Self-Check Diagnostics and Repair (Not for Field Use)
62
Table 4-4. Power-Up Self-Check Diagnostic Actions
62
Chapter 5 Troubleshooting Charts
63
List of Troubleshooting Charts
63
Table 5-1. Troubleshooting Charts List
63
Main Troubleshooting Flowchart
64
Power-Up Failure
65
DC Supply Failure
68
Display Failure
72
Volume Set Error
75
Button Test
76
Top/Side Button Test
77
VCO TX/RX Unlock
78
VOCON TX Audio
79
VOCON RX Audio
81
Rx Rf
83
Tx Rf
88
5.14 Keyload Failure
91
5.15 Secure Hardware Failure
92
Chapter 6 Troubleshooting Waveforms
93
List of Waveforms
93
Table 6-1. List of Waveforms
93
24.576 Mhz Clock
94
Figure 6-1. 24.576 Mhz Clock Waveform
94
16.8 Mhz Buffer Input and Output
95
Figure 6-2. 16.8 Mhz Buffer Input and Output Waveforms
95
Khz Clock Outputs
96
Figure 6-3. 32.768 Khz Clock Outputs Waveforms
96
Receive Serial Audio Port (SAP)
97
Figure 6-4. Receive Serial Audio Port (SAP) Waveforms
97
Receive Baseband Interface Port (RX BBP)
98
Figure 6-5. Receive Baseband Interface Port (RX BBP) Waveforms
98
Transmit Baseband Interface Port (TX BBP)
99
Figure 6-6. Transmit Baseband Interface Port (TX BBP) Waveforms
99
Chapter 7 Troubleshooting Tables
101
List of Board and IC Signals
101
Table 7-2. J1 Mainboard to Keypad Flex and Display Module
102
Table 7-3. J2 Mainboard to UCM, CE and Audio Jack Board
104
Table 7-4. J3 Mainboard to Top and Side Control Flex
105
Table 7-5. U1410 FLASH Pinouts
106
Table 7-6. U1409 SRAM Pinouts
108
Table 7-7. U1401 Patriot MCU/DSP IC Pinouts
110
Table 7-8. U1304 MAKO Pinouts
119
Chapter 8 Schematics, Board Overlays, and Parts Lists - VHF
125
List of Schematics and Boards Overlays
125
List of Partslist
125
Table 8-1. List of Mainboard Schematics and Board Overlays
125
General Section
126
Figure 8-2. Main Board Layout (NUD7115B) – Side 2
127
Figure 8-3. VHF Main Board Overall Schematic
128
Transceiver (RF) Section
129
Figure 8-4. VHF Transceiver (RF) Board Overall Circuit Schematic
129
Figure 8-5. VHF Transceiver (RF) Antenna Switch and Harmonic Filter Circuits
130
Figure 8-6. VHF Transceiver (RF) Receiver Front End Circuit
131
Figure 8-7. VHF Transceiver (RF) Receiver Back End Circuit
132
Figure 8-8. VHF Transceiver (RF) Transmitter Circuit
133
Figure 8-9. VHF Frequency Generation Unit (Synthesizer) Circuit – 1 of 2
134
Figure 8-10. VHF Frequency Generation Unit (VCO) Circuit – 2 of 2
135
VOCON Section
136
Figure 8-11. VOCON: Overall Circuit Schematic
136
Figure 8-12. VOCON: Audio, Connector Interface Circuits
137
Figure 8-13. VOCON: Controller and Memory Circuits
138
Figure 8-14. VOCON: DC Power, Clocks and ON/OFF Circuit
139
Figure 8-15. VOCON: Audio and Accessory Interface Circuits
140
Figure 8-16. VOCON: Miscellaneous Circuits
141
Main Board (NUD7115B ) Parts List
142
Chapter 9 Schematics, Board Overlays, and Parts Lists - UHF
153
List of Schematics and Boards Overlays
153
List of Partslist
153
Table 8-2. List of Partslist
153
Table 9-1. List of Mainboard Schematics and Board Overlays
153
Table 9-2. List of Partslist
153
General Section
154
Figure 9-2. Main Board Layout (NUE7350A/B) – Side 2
155
Figure 9-3. UHF Main Board Overall Schematic
156
Transceiver (RF) Section
157
Figure 9-4. UHF Transceiver (RF) Board Overall Circuit Schematic
157
Figure 9-5. UHF Transceiver (RF) Antenna Switch and Harmonic Filter Circuits
158
Figure 9-6. UHF Transceiver (RF) Receiver Front End Circuit
159
Figure 9-7. UHF Transceiver (RF) Receiver Back End Circuit
160
Figure 9-8. UHF Transceiver (RF) Transmitter Circuit
161
Figure 9-9. UHF Frequency Generation Unit (Synthesizer) Circuit – 1 of 3
162
Figure 9-10. UHF Frequency Generation Unit (TX VCO) Circuit – 2 of 3
163
Figure 9-11. UHF Frequency Generation Unit (RX VCO) Circuit – 3 of 3
164
VOCON Section
165
Figure 9-12. VOCON: Overall Circuit Schematic
165
Figure 9-13. VOCON: Audio, Connector Interface Circuits
166
Figure 9-14. VOCON: Controller and Memory Circuits
167
Figure 9-15. VOCON: DC Power, Clocks and ON/OFF Circuit
168
Figure 9-16. VOCON: Audio and Accessory Interface Circuits
169
Main Board (NUE7350A) Parts List
170
Main Board (NUE7350B) Parts List
170
Main Board (NUE7350B) Parts List
180
Appendix A Replacement Parts Ordering
191
Basic Ordering Information
191
Motorola Online
191
Mail Orders
191
Telephone Orders
191
Fax Orders
192
Parts Identification
192
Product Customer Service
192
A.5 Fax Orders
192
Appendix B Motorola Service Centers
193
Servicing Information
193
Motorola Service Center
193
Motorola Federal Technical Center
193
Motorola Canadian Technical Logistics Center
193
B.1 Servicing Information
193
Glossary
195
Index
205
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