User Manuals: Morgana DocuMaster MFC Booklet Maker

Manuals and User Guides for Morgana DocuMaster MFC Booklet Maker. We have 1 Morgana DocuMaster MFC Booklet Maker manual available for free PDF download: Service Manual

Morgana DocuMaster MFC Service Manual (268 pages)

Multi-Feed & Crease Bookletmaking System

Brand: Morgana | Category: Booklet makers | Size: 8 MB

Table of Contents
3
Introduction
10
Safety
11
Warnings
12
Warning Labels
13
Orientation
14
Machine Covers
15
Safety Interlocks
16
The Main Input Switch
16
The Emergency Stop Switch
17
The Rear Guard
17
Machine Overview
18
Description of Operation
21
The Test Set
21
The Paper Feed
22
The Creaser
24
The Gathering Area
25
Error Conditions
27
MFC Error Procedure
28
General Problems
28
Blower Motor Problems
29
Vacuum Pump Problems
30
GUI Panel Problems
30
Suction Feeder Problems
31
Friction Feeder Problems
32
Creaser Module Problems
34
Gathering Area Problems
36
Paper Jams
37
Error Message List
39
Output Quality Problems
43
Crease Quality
44
Service Procedures
47
Introduction
48
Test Material
48
Calibration Stock
48
Test Strips
48
Covers
49
Remove the CAP Rear Panel
49
Remove the CAP Top Cover and Front Panel
50
Open the Hinged Front Panel and the Hinged Top Panel
50
Open the Hinged Rear Panel
51
Remove the RH Side Covers
52
Remove the LH Side Covers
52
Remove the Rear Guard
53
Remove the Input Guide
53
Remove the Motor Cover
54
Remove the Motor Cover Base Plate
55
Remove the Gathering Area Centre Guard
55
Remove the Electrical Cabinet Cover
57
Clear Paper Jams
58
Clear Jams in the Creaser Rollers
58
Clear Jams in the Creaser Blade
58
Clear Jams in the Paper Conveyor
58
Clear Jams in the Gathering Area
59
Diagnostic Procedures
60
Test the CAP Temperature Control Switch
60
Test the Static Elimination System
61
Test a Feed bin Emitter/Sensor Assembly
64
Test a Feed bin Clutch Assembly
66
Machine Adjustments and Calibration
68
Adjust the Vacuum Pump Pressure
68
Adjust the Main Drive Belt Tension
68
Adjust the Low Voltage Transformer Taps
69
Calibrate the Feed Head Separation Adjuster
69
Address the Feed Bins
70
Initialise the Feed bin Control Pcbs
71
Adjust the Feed bin Emitter/Sensor Low Range
72
Adjust the Friction Feed Wheel Tracking
73
Adjust the Friction Tray Alignment
73
Adjust the Creaser Drive Belt
73
Adjust the Creaser Drive-Motor Gear Play
75
Adjust the Crease-Motor Belt
77
Adjust the Creaser Roller Gap
79
Adjust the Crease Blade-Set Alignment
82
Adjust the Dynatilt Motor Gear Play
85
Adjust the Dynatilt Home Switch
87
Adjust the Crease Pressure
90
Calibrate the Creaser Module
91
Adjust the Jam Detector
99
Adjust the Edge-Sensor Set Sensitivity
100
Calibrate the GUI Panel
103
Adjust the GUI Screen Display
103
GUI Access Levels
104
Configure the MFC Machine Options
105
Centre the Gathering Area Sidelays
106
Adjust the Rear Guard Interlock Switch
107
Replace Components - Cap Module
110
Remove the CAP
110
Replace the Blower Motor
111
Replace the Cooling Fan
112
Replace the TCS (Temperature Control Switch)
113
Replace the Vacuum Pump
113
Replace Components - DRV Module
115
Remove the DRV Module
115
Replace the Drive Motor
120
Replace the GUI CPU
122
Replace the GUI Panel
123
Replace the Interface PCB
123
Replace the Motor Drive PCB
124
Replace the Blower Motor Air Filter
125
Replace the High Voltage Anti-Static Transformer
125
Replace Components - Suction Feed bin
127
Remove a Suction Feed bin
127
Replace the Feed Band
129
Replace the Feed Clutch
131
Replace the Tray Lift Motor Assembly
132
Replace the Air/Vacuum Solenoid Valve
132
Replace the Paper Stop Fingers
134
Replace the Feed bin Control PCB
135

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Folding Machines Binding Machine Booklet makers Industrial Equipment Paper folding machines

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User Manuals: Morgana DocuMaster MFC Booklet Maker

Morgana DocuMaster MFC Service Manual (268 pages)

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